Chemical activation of self-passivating metals
AssigneeSwagelok Company
InventorsCyprian A.W. Illing, Peter C. Williams, Christina Semkow
Life of this patent
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Abstract
A workpiece made from a self-passivating metal and having one or more surface regions defining a Beilby layer as a result of a previous metal shaping operation is activated for subsequent low temperature gas hardening by exposing the workpiece to the vapors produced by heating a non-polymeric N/C/H compound.
Claims20
A process for depassivating a metal workpiece made from a self-passivating metal, the workpiece having one or more surface regions which define a Beilby layer, the process comprising exposing the workpiece to contact with vapors produced by heating a non-polymeric N/C/H compound to a processing temperature which is high enough to convert the non-polymeric N/C/H compound to vapors, wherein the non-polymeric N/C/H compound (a) contains at least one carbon atom, (b) contains at least one nitrogen atom, (c) contains only carbon, nitrogen, hydrogen and optionally halogen atoms, (d) is solid or liquid at 25° C. and atmospheric pressure, and (e) has a molecular weight of ≤5,000 Daltons, and further wherein the processing temperature is below a temperature at which nitride and/or carbide precipitates form.
The process of clam 12, wherein the self-passivating metal is a titanium-based alloy.
The process of clam 12, wherein the self-passivating metal is an iron-based, nickel-based, cobalt based or manganese-based alloys which contains at least 10 wt. % Cr.
The process of clam 14, wherein the self-passivating metal is a stainless steel containing 10 to 40 wt. % Ni and 10 to 35 wt. % Cr.
A process for simultaneously depassivating and surface hardening a workpiece without formation of nitride or carbide precipitates, the workpiece being made from a corrosion-resistant, self-passivating metal comprising a stainless steel containing 5-50 wt. % Ni and at least 10 wt. % Cr, a nickel-based or manganese-based alloy containing at least 10 wt. % Cr or a titanium-based alloy, the workpiece having one or more surface regions which define a Beilby layer as a result of a previous metal shaping operation, the surfaces of the workpiece also having a coherent protective coating formed either from chromium oxide or titanium oxide, the process comprising contacting the workpiece with vapors produced by heating a non-polymeric N/C/H compound to a processing temperature which is high enough to convert the non-polymeric N/C/H compound to vapors, wherein the non-polymeric N/C/H compound (a) contains at least one carbon atom, (b) contains at least one nitrogen atom, (c) contains only carbon, nitrogen, hydrogen and optionally halogen atoms, (d) is solid or liquid at 25° C. and atmospheric pressure, and (e) has a molecular weight of ≤5,000 Daltons, wherein the processing temperature is less than 500° C. and also below a temperature at which nitride and/or carbide precipitates form thereby depassivating the workpiece by making its coherent protective coating transparent to the passage of nitrogen and carbon atoms and simultaneously surface hardening the workpiece by causing carbon and/or nitrogen atoms to diffuse into the surface of the workpiece without formation of the type of carbide and/or nitride precipitates which cause the corrosion resistance of the self-passivating metal to be lost.
Dependencies are inferred from the claim text.