System and method for inserting wire into stator core of ac generator

A method for inserting a wire having a wavy shape into a stator core, the method comprising:

• moving the wire to a side of a rotating receiver having a plurality of slots so that two adjacent linear segments of the wire correspond to two of the plurality of slots;
• adjusting the distance between the two linear segments so that they are separated by a predetermined interval;
• inserting the two linear segments into the two slots of the rotating receiver;
• and
• rotating the rotating receiver in a first rotating direction so that another two adjacent linear segments of the wire correspond to other two of the plurality of slots.

A method for inserting a first wire having a wavy shape and a second wire having a wavy shape into a stator core, the method comprising:

• moving the first wire to a side of a rotating receiver having a plurality of slots so that two first adjacent linear segments of a first portion of the first wire correspond to a first slot and a second slot of the plurality of slots;
• adjusting the distance between the two first linear segments so that they are separated by a predetermined interval;
• inserting the two first adjacent linear segments into the first slot and the second slot simultaneously;
• rotating the rotating receiver in a first rotating direction so that next two first linear segments of the first wire correspond to a third slot and a fourth slot of the plurality of slots;
• moving the second wire to the side of the rotating receiver so that two second linear segments of a second portion of the second wire correspond to a fifth slot and a sixth slot of the plurality of slots;
• adjusting the distance between the two second linear segments so that they are separated by the predetermined interval;
• inserting the two second adjacent linear segments into the fifth slot and the sixth slot of the plurality of slots;
• and
• rotating the rotating receiver in the first rotating direction so that next two second linear segments of the second wire correspond to a seventh slot and an eighth slot of the plurality of slots.