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US 2017/0288057 A1Published application
Kite shaped cavity for embedding material
AssigneeShanghai Huali Microelectronics Corporation
InventorJianhua Zhou
Life of this patent
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Abstract
The present invention is directed to semiconductor processes and devices. More specifically, embodiments of the present invention provide a semiconductor device that comprises a kite-shaped cavity, and the shaped cavity is filled with silicon and germanium material. There are other embodiments as well.
Claims20
A semiconductor device comprising:
- a substrate comprising silicon material;
- a gate structure overlaying a first surface region of the substrate, wherein the gate structure comprises a hard mask layer arranged next to a spacer;
- a cavity region positioned within the substrate and adjacent to the first surface region of substrate, the cavity region comprising a tip region and a bottom region, the tip region comprising a first angled sidewall extending directly below a portion of the first surface region, the first angled sidewall being characterized by the lattice plane of (1 1 1), the bottom region including a second angled sidewall positioned directly adjacent to a bottom surface of the cavity region, wherein the bottom surface is substantially flat;
- and
- a filling material comprising silicon and germanium material positioned at least partially within the cavity region.
2 more elements
(canceled)
A semiconductor device comprising:
- a substrate comprising silicon material;
- a gate structure overlaying a first surface region of the substrate, wherein the gate structure comprises a hard mask layer arranged next to a spacer;
- a cavity region positioned within the substrate and adjacent to the first surface region of substrate, the cavity region comprising a tip region and a bottom region, the tip region comprising a first angled sidewall extending directly below a portion of the first surface region, the first angled sidewall being characterized by lattice plane of (1 1 1), the bottom region including a second angled sidewall positioned directly adjacent to a bottom surface of the cavity region, wherein the bottom surface is substantially flat;
- and
- a filling material comprising silicon carbide material positioned at least partially within the cavity region.
2 more elements
A method for fabricating a semiconductor device, the method comprising:
- providing a substrate, the substrate consisting essentially of silicon material;
- defining a first gate region and a second gate region on a surface of the substrate;
- performing ion implantation on the first gate region and the second gate region to form a first doped region and a second doped region;
- forming a first gate structure overlaying the first doped region;
- forming a second gate structure overlaying the second dope region;
- performing a first directional etching process using a first etchant to form a shallow trench characterized by a first height between a cavity region defined between the first gate structure and the second gate structure;
- forming a first offset spacer on a first gate sidewall, the first offset spacer being characterized by a first predefined width, a portion of the first offset spacer being positioned within the shallow trench;
- forming a second offset spacer on a second gate sidewall, the second offset spacer being characterized by a second predefined width, a portion of the second offset spacer being positioned within the shallow trench;
- performing a second directional etching process between the first offset spacer and the second offset spacer into the cavity region;
- removing the first offset spacer and the second offset spacer;
- and
- performing a wet etching process using at least a second etchant for a shaped cavity, the shaped cavity comprising two tip regions interfacing with the substrate and a bottom region, the bottom region being characterized by a second height.
9 more elements
Dependencies are inferred from the claim text.