Articles of footwear including unitary footbed-sole components and stitching and methods of manufacturing the same

Abstract

A method of forming an article of footwear according to an embodiment of the present invention includes injection molding a footbed component as a single monolithic piece, the footbed component comprising a footbed having a top surface configured to contact a user's foot when the article of footwear is worn by the user, the footbed component further comprising a stitch-out flange extending laterally outwardly about the footbed, the stitch-out flange having a top surface and a bottom surface; arranging at least a portion of an upper as a layer against the top surface of the stitch-out flange; stitching the upper to the stitch-out flange by applying a stitching pattern completely through the upper and the top and bottom surfaces of the stitch-out flange, for example along a vertical direction with respect to the footbed component.

Dependencies are inferred from the claim text.