Disk, wind instrument, counter piece, and method of producing the disk
OwnerHaruo UESAWAinventor
Life of this patent
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Abstract
A disk for stabilising a pad assembly in a key cup for closure of a wind instrument tone hole includes an integral body made of a material which is in a solid state at a room temperature and in a malleable state at a predetermined temperature higher than the room temperature.
Claims34
A disk for stabilising a pad assembly in a key cup for closure of a wind instrument tone hole, wherein the disk is an integral body made of a material which is in a solid state at a room temperature and in a malleable state at a predetermined temperature higher than the room temperature.
A counter piece comprising:
- a first disk-shaped portion;
- and
- a second disk-shaped portion concentrically arranged with the first disk-shaped portion and having a smaller diameter than the first disk-shaped portion, the second disk-shaped portion being to be positioned in a wind instrument tone hole during a manufacturing process of a stabilising disk adapted to stabilise a pad assembly in a key cup for closure of the tone hole.
A method of producing a disk for stabilising a pad assembly in the key cup for closure of a wind instrument tone hole, the method comprising:
- positioning a precursor disk in a key cup, the precursor disk comprising an integral body made of a disk material which is in a solid state at room temperature and in a malleable state at a predetermined temperature higher than the room temperature, a releasing material being optionally provided, preferably as a thin layer, between a bottom wall of the key cup and an upper surface of the precursor disk;
- positioning a counter piece in a tone hole of a wind instrument, a thin layer to retard a heat-transfer being optionally placed between a lower surface of the precursor disk and the counter piece and/or a releasing material being optionally provided, preferably, as a thin layer, between the lower surface of the precursor disk and an upper surface of the counter piece;
- closing the tone hole by the key cup with the counter piece being positioned between the tone hole and the key cup;
- heating the precursor disk to the predetermined temperature at which the disk material gets into a malleable state;
- pressing the key cup against the tone hole to reform the precursor disk into the disk;
- and
- cooling the disk to a temperature below the predetermined temperature so that the disk material gets into a solid state.
Dependencies are inferred from the claim text.