Procedure and equipment for the production of solid fuel from wastewater sludge
OwnerIstvan Vereckey, ifj. Istvan Vereckey +2inventors
InventorsIstvan Vereckey, ifj. Istvan Vereckey, Bela Bognar, Laszlo Ercsey
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Abstract
Process for the production of solid fuel from wastewater sludge, and equipment suitable for carrying out the production thereof.
Claims8
Procedure for the production of solid fuel from wastewater sludge, during which the wastewater sludge containing 2-8% dry material is first subjected to mechanical water removal, during which the absorption water is removed and we produce wastewater sludge with a dry material content of at least 25-30%, the significant proportion of the remaining capillary water, favourably at least half of it, is removed by an accelerated evaporation process, drying, characterised by that we pre-dry the wastewater sludge containing at least 25-30% dry material using the heat of the flue gas of the burning equipment operated by us to a dry material content of 50-55%, we extract the steam created and gases released during pre-drying, filtering them if necessary and utilise them by returning them to the burning equipment, we pelletize the wastewater sludge containing 50-55% dry material at a high pressure of, favourably, 800-900 bar, then we perform final drying of the pellet product created in this way to a dry material content of at least 80-85% by making further use of the heat of the flue gas of the burning equipment operated by us, we use a part of the solid pellet final product, favourably at least 30-50% of it as fuel in the burning equipment operated by us.
Equipment for the production of solid fuel from wastewater sludge, which is connected to a mechanical dehydration unit for the feeding of the wastewater sludge, the output of this is connected to a final dryer through a pre-dryer and pelletizer extruder, furthermore it contains burning equipment connected to the pre-dryer and final dryer, characterised by that the pre-dryer (3) is a double- walled drum (30), and there is a spiral-shaped mixing blade (31) fixed inside this drum (30), the final dryer (5) is fitted with stainless steel bands, and the flue gas output (61) of the burning equipment (6) runs between the steel bands via a heat exchanger (62), the forced-flow air extraction (50) of the final dryer (5) is connected to the input (34) between the two walls (32,33) of the double-walled drum (30) of the pre-dryer (3), the suction connector (35) of the drum (30) is connected with the combustion chamber (63) of the burning equipment (6), favourably through a filter (64), furthermore, the output (51) of the final dryer (5) at the end of the steel bands is connected to the burning equipment (6) through the fuel feeder (65).
Dependencies are inferred from the claim text.