US 2014/0360001 A1 · INTEGRALLY MOLDED AND FIRMLY BONDED SUBSTRATE, WITHOUT COMING OFF, FOR CONTAINER HAVING 3D COLORED DAZZLING EFFECT AND PRODUCED BY IN-MOLD INJECTION MOLDING, AND MANUFACTURING METHOD OF THE SAME

Abstract

An integrally molded and firmly bonded substrate, without coming off, for container having 3D dazzling effect and produced by in-mold injection molding and a manufacturing method of the same are provided, in which aluminum plating operation is conducted on a film to form a reflective film, which is then firmly bonded with a base material, in liquid state having a temperature as high as 150° C.˜300° C., by the high adhesion of the base material produced in liquid state at high temperature, in turn a sheet-material processing operation is conducted. In this manner, adhesive and bonding layer (PET) is not needed for adhesion operation. Not only cost can be reduced but also degumming and peeling will not occur during in-mold injection molding process. Thus, yield rate can be increased and failure rate can be decreased. It can also be recycled for environmental purpose.

Claims14

Dependent claims

A method for manufacturing an integrally molded and firmly bonded substrate, without coming off, for container having 3D colored dazzling effect and produced by in-mold injection molding, wherein said method comprises the following steps of:

(A) conducting aluminum electroplating operation on a film so as to form a reflective film thereon;
(B) combining and molding said reflective film with a base material in liquid state having a temperature as high as 250° C.˜300° C., so that high adhesion of said base material generated at high temperature of 250° C.˜300° C. is employed for firmly bonding with said reflective film together;
(C) conducting sheet-material processing operations on said substrate integrally formed by said reflective film and said base material so as to accomplish the manufacturing of said substrate having 3D colored dazzling effect patterns thereon.

A method for manufacturing an integrally molded and firmly bonded container, without coming off, having 3D colored dazzling effect and produced by in-mold injection molding, wherein said method comprises the following steps of:

(A) conducting aluminum electroplating operation on a film so as to form a reflective film thereon;
(B) combining and molding said reflective film with a base material in liquid state having a temperature as high as 250° C.-300° C., so that high adhesion of said base material generated at high temperature of 250° C.˜300° C. is employed for firmly bonding with said reflective film together;
(C) conducting sheet-material processing operations on said substrate integrally formed by said reflective film and said base material so as to accomplish the manufacturing of said substrate having 3D colored dazzling effect patterns thereon;
(D) cutting said substrate into desired shape and size;
(E) disposing said substrate thus cut as above in a mould for molding plastic container product;
(F) injecting plastic material in the mould to encapsulate said substrate capable of producing patterns with 3D colored dazzling effect, so as to form a container having surface with 3D colored dazzling effect patterns thereon.

3 more elements

Dependencies are inferred from the claim text.

Integrally molded and firmly bonded substrate, without coming off, for container having 3d colored dazzling effect and produced by in-mold injection molding, and manufacturing method of the same

Life of this patent

Integrally molded and firmly bonded substrate, without coming off, for container having 3d colored dazzling effect and produced by in-mold injection molding, and manufacturing method of the same

Life of this patent

Abstract

Claims14