Moldable Nonwoven Having High Strength To Weight Ratio For Structural Components and Method of Construction Thereof

A method of constructing a nonwoven material, comprising:

• blending a mixture of natural cellulosic fibers and Polypropylene containing Maleic Anhydride grafted Polypropylene fibers;
• forming at least one nonwoven web from the blended mixture;
• bonding the at least one nonwoven web;
• and
• laminating a scrim layer to a surface of the at least one bonded web and at least partially melting and diffusing the scrim material into a surface of the at least one nonwoven web to form an alloy region containing material of both said at least one nonwoven web and the scrim layer to provide the finished nonwoven material with a density between about 300-1200 gsm.