Sealed Sensor Assembly

A process for manufacturing a sensor assembly, the sensor assembly comprising a cylindrical housing having a hollow interior, a first open-end and a second open-end, a sensor element, the sensor element being sealed in a first potting and housed in the cylindrical housing, the process comprising the steps of:

• providing a cable having a jacket and a plurality of wires secured by the jacket;
• passing the cable through a bore of a first end-cap, the first end-cap having a port for receiving a second potting;
• coupling a wire of the plurality of wires to the sensor element;
• passing the cable through the hollow interior of the cylindrical housing and through a bore of a second end-cap;
• securing the first end-cap to the first open-end of the cylindrical housing and the second end-cap to the second open-end of the cylindrical housing;
• injecting a second potting into the port of the first end-cap;
• and
• sealing the port.