Heat exchange assembly for use with electrical devices and methods of assembling an electrical device

An electrical device comprising:

• at least one electrical component;
• a heat sink assembly;
• and
• a heat exchange assembly coupled to said electrical component and said heat sink assembly for adjusting a temperature of said electrical component, said heat exchange assembly comprising a casing comprising an evaporator section coupled to said at least one component, a condenser section coupled to said heat sink, and a transport section extending between said evaporator section and said condenser section along a longitudinal axis, said casing configured to bend along a bending axis that is substantially perpendicular to the longitudinal axis.

A method of assembling an electrical device comprising:

• providing a housing including an inner surface that defines a cavity therein;
• coupling an electrical component to the housing inner surface;
• and
• coupling a heat exchange assembly to the electrical component and the housing for adjusting a temperature of the electrical component, the heat exchange assembly including at least one sidewall that includes an evaporator section, a condenser section, and a transport section extending between the evaporator section and the condenser section for channeling a working fluid between the evaporator section and the condenser section, the at least one sidewall configured to bend along at least one bending axis oriented with respect to the transport section.