Decorative system composite and method
OwnerRobert Lafave, Robert Bowlinginventors
Life of this patent
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Abstract
Decorative system composites and methods for forming the same are described. The composites employ new and improved support film systems that have enhanced tensile strength under typical thermoforming conditions, including elevated temperatures. An optional release film can be used in conjunction with the support film. The support film is particularly suitable for use with decorative films used to impart a surface effect, such as paint or color-containing film systems, to a thermoformed plastic component. The support film systems also possess enhanced bag/sag/drape control characteristics.
Claims18
-109. (canceled)
A method for forming a laminate system, comprising:
- providing a thermoformable support film;
- providing a paint or color-containing film system, wherein the paint or color-containing film system includes a clear coat layer disposed on a surface thereof;
- providing a substrate, wherein the substrate is translucent or opaque, wherein the paint or color-containing film system is disposed between the support film and the substrate, wherein the substrate is comprised of a material selected from the group consisting of a thermoplastic polyolefin, ABS, and combinations thereof;
- and
- subjecting the support film, paint or color-containing film system, and substrate to a vacuum thermoforming process;
- wherein the support film is releasably adhered to the paint or color-containing film system during the vacuum thermoforming process;
- wherein the support film supports the substrate during the vacuum thermoforming process;
- wherein the clear coat layer is disposed on the surface of the paint or color-containing film system prior to the vacuum thermoforming process.
A method for forming a laminate system, comprising:
- providing a thermoformable support film;
- providing a paint or color-containing film system, wherein the paint or color-containing film system includes a clear coat layer disposed on a surface thereof;
- providing an adhesive film system;
- providing a substrate, wherein the substrate is translucent or opaque, wherein the adhesive film system is disposed between the paint or color-containing film system and the substrate, wherein the paint or color-containing film system is disposed between the support film and the adhesive film system, wherein the substrate is comprised of a material selected from the group consisting of a thermoplastic polyolefin, ABS, and combinations thereof;
- and
- subjecting the support film, paint or color-containing film system, adhesive film system, and substrate to a vacuum thermoforming process;
- wherein the support film releasably adheres to the paint or color-containing film system during the vacuum thermoforming process;
- wherein the support film supports the substrate during the vacuum thermoforming process;
- wherein the clear coat layer is disposed on the surface of the paint or color-containing film system prior to the vacuum thermoforming process.
Dependencies are inferred from the claim text.