System And Method For Manufacturing An F-Temper 7xxx Series Aluminum Alloy
AssigneeFord Global Technologies, LLC
InventorsGeorge S. Luckey, Peter A. Friedman, Yingbing Luo, Rosa Lynda Nuno, Nia R. Harrison, Ronald P. Cooper
Life of this patent
Estimating the term…
Abstract
A system and a method of processing an F-temper aluminum alloy. An F-temper aluminum alloy blank may be heated and positioned in the die set such that the blank does not touch the die set. The blank may be formed into a part and quenched when the die set is closed.
Claims20
A method of forming an F-temper aluminum alloy, the method comprising the steps of:
- providing an F-temper aluminum alloy blank;
- heating the blank;
- providing a die set;
- positioning the blank in the die set such that the blank does not touch the die set;
- and
- closing the die set on the blank to form the blank into a part while simultaneously quenching the part.
A method of forming an F-temper aluminum alloy into an automotive body panel, the method comprising the steps of:
- heating an F-temper 7xxx series aluminum alloy material to at least its solidus temperature while cooling a die set having a first die and a second die to a temperature equal to or between 1° C. and 30° C.;
- placing the material in the die set such that the material is spaced apart from the first die and the second die;
- and
- closing the die set on the material to form the material into the automotive body panel and simultaneously quenching the automotive body panel.
A system for forming an F-temper aluminum alloy, the system comprising:
- a die set with a first die and a second die, the die set coolable to a temperature from 1° C. to 30° C.
- a heating apparatus for heating the alloy to at least its solidus temperature;
- a transfer mechanism for transferring the alloy from the heating apparatus to the die set;
- a staging apparatus in cooperation with the die set for staging the alloy between and offset from the first and second dies;
- and
- an actuator in cooperation with the die set for advancing one or both of the first and second dies toward the other, such that the die set forms the alloy into a part and simultaneously quenches the part to a temperature below the solidus temperature of the alloy.
Dependencies are inferred from the claim text.