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US 2011/0253529 A1Published application
Ring cathode for use in a magnetron sputtering device
AssigneeJDS Uniphase Corporation
InventorGeorg J. OCKENFUSS
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Abstract
The present invention relates to a magnetron sputtering device including a large ring cathode having a defined inner radius. The position of the ring cathode is offset in relation to a center point of a planetary drive system. An anode or reactive gas source may be located within the inner radius of the ring cathode. Lower defect rates are obtained through the lower power density at the cathode which suppresses arcing, while runoff is minimized by the cathode to planet geometry without the use of a mask.
Claims21
A magnetron sputtering device including:
- a planetary drive system having a central rotation axis C for primary rotation, and supporting a plurality of planets, each planet having a secondary axis of rotation at a planet center point Cs, and each planet representing a coating area described by rw the planet radius, the planetary drive system having a carrier radius rC from the central rotation axis C to a planet center point Cs;
- a ring shaped cathode including a ring shaped target comprising material for forming a coating, the cathode having a center point Cc, an outer radius r2 greater than the planet radius (r2>rW), an inner radius r1 greater than one quarter of the outer radius (r2>r1>¼*r2);
- wherein the cathode center point Cc is disposed an offset distance rT between ⅔ and 4/3 of the carrier radius rC from the central rotation axis C (⅔*rC<rT< 4/3*rC), and the offset distance rT is greater than one half the outer radius of the cathode (rT>½*r2);
- and wherein a throw distance h vertically from a target surface to a planet surface is between one third of the outer radius r2 of the cathode and one times the outer radius of the cathode (⅓*r2<h<r2);
- a chamber for housing the cathode and the planetary drive system adapted to be evacuated in operation;
- and
- a gas delivery system for providing a flow of sputter gas into the chamber.
4 more elements
Dependencies are inferred from the claim text.