US 2010/0166504 A1Published application

Concentrically Loaded, Adjustable Piering System

OwnerSteven Pattoninventor

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Abstract

A piering system includes a heave plate attached to a foundation and supported by a pier. A downward facing socket is permanently attached to the heave plate. The socket receives the top end of a heavy stud of a coupling assembly, the bottom end of the stud is screwed into a captive nut of a shim-block. A nut is welded to the stud leaving about ½ inch of the stud protruding upwards for insertion into the socket. The nut may be turned to adjust the height of the stud. The shim-block and coupling assembly are supported by a head plate which is supported by the pier. The head plate includes a wide table for supporting a pair of jacks on opposite sides of a house jack facilitating installation of the system. The cooperation of the ball and socket helps to prevent “off-set loads” which otherwise may break the piering system.

Claims20

Dependent claims

A piering system for supporting a foundation, the piering system comprising:

a pier which includes a starter segment made of pipe welded to a disc, and alternating overlapping segments of pipe having different diameters, the smaller segments fitting inside the larger;
a head plate supported by the pier, the head plate comprising:
a head plate table welded to a head plate pipe;
and
four gussets welded to the bottom of the head plate table and to the sides of the headplate pipe;
a shim block attached to the head plate table leaving space on the head plate table to place a jack for leveling the foundation, the shim block comprising:
an outer pipe;
an inner pipe inside the outer pipe;
a shim block base welded on the bottom of the outer pipe to prevent the inner pipe from falling out;
and
a shim block nut fixed at the top of the outer pipe;
a threaded stud screwed into the shim block nut;
a heave plate residing on top of the threaded stud, having a pipe nipple welded near the center of a bottom surface of the heave plate to receive the threaded stud for providing vertical support to the heave plate while allowing a tilt of the heave plate;
and
at least two attachments permanently fixedly connecting the heave plate to the foundation.

12 more elements

A method for constructing a pier system to stabilize and level a structure, the method comprising:

constructing a pier comprising the steps of:
forming hole about 26 inches below the foundation;
placing a pier base having a base cylinder portion in the bottom of the hole;
placing a first outer cylinder over the base cylinder portion;
inserting a first inner cylinder inside a recess in the first outer cylinder, the first inner cylinder butting against the base cylinder portion;
and
repeating the steps of adding an additional overlapping outer cylinder and an additional inner cylinder providing a 50 percent overlap of consecutive cylinders creating a link between the outer cylinders and advancing the cylinders downward using a hydraulic ram until bedrock is reached;
completing the piering system comprising the steps of:
cutting the top most cylinders to be approximately ten inches below the foundation;
positioning a head plate on top of the pier to provide a stable platform for a house jack;
positioning the house jack on the head plate;
positioning a heave plate between the house jack and the foundation;
using the house jack to apply a vertical lifting force to lift the foundation of the structure to adjust the structure, the heave plate distributing the lifting force to avoid damage to the foundation;
after adjustment is finished, positioning additional jacks on the head plate on either side of the house jack to support the foundation;
removing the house jack;
positioning a shim block and coupling assembly on the head plate;
advancing the coupling assembly upward until the coupling assembly reaches into a socket of the heave plate;
removing the additional jacks;
drilling holes through the holes in the heave plate into the foundation;
and
driving concrete anchors through the holes in the heave plate and into the holes drilled into the foundation to fix the heave plate to the foundation.

18 more elements

Dependencies are inferred from the claim text.