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US 2010/0163389 A1Published application
Thin-type keycap structure, keypad structure including the same, and method of making the same
AssigneeIchia Technologies, Inc.
InventorsKai-Jie Tsao, Kuo-Long Chen
Life of this patent
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Abstract
A thin-type keycap structure comprising a key cap layer and a plastic film on the upper surface of the key cap layer. The thin-type keycap structure and the metal dome on a PCB are assembled to form a keypad structure. The thin-type keycap structure is made through compression molding of the plastic film and a resin together. The surface of the plastic film may be embossed before the compression molding.
Claims24
A thin-type keycap structure, comprising:
- a key cap layer comprising a resin and having a top surface, a side surface, and a bottom surface;
- a plastic film covering the top surface of the key cap layer;
- and
- a printing layer between the top surface of the key cap layer and the plastic film.
1 more element
A thin-type keypad structure, comprising:
- a circuit board comprising a plurality of electrical connection sites;
- a plurality of metal domes disposed above the electrical connection sites respectively, wherein, when the metal domes are pressed, the metal domes are electrically connected to the underlying electrical connection sites;
- a plurality of plungers disposed above the metal domes respectively;
- and
- a plurality of keycap structures disposed above the plungers respectively and each comprising:
- a key cap layer comprising a resin and having a top surface, a side surface, and a bottom surface,
- a plastic film covering the top surface of the key cap layer, and
- a printing layer between the top surface of the key cap layer and the plastic film.
5 more elements
A method of making a thin-type keycap structure, comprising:
- providing a plastic film having a first surface and a second surface;
- providing a mold comprising a top mold and a bottom mold, wherein the bottom mold comprises a surface with a plurality of first recessions;
- providing a resin;
- and
- performing a compression molding on the plastic film and the resin together with the mold to form a compression-molded laminate, wherein the first surface of the plastic film faces the bottom mold, the resin faces the top mold, the compression-molded laminate comprises a plastic film surface and a resin surface, the plastic film surface comprises a plurality of bulged portions corresponding to the first recessions of the surface of the bottom mold, and the bulged portions each comprise a portion of the plastic film and a portion of the resin.
2 more elements
Dependencies are inferred from the claim text.