Flexible hardcoats and substrates coated therewith
AssigneeMomentive Performance Materials Inc.
InventorWen P. Liao
Life of this patent
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Abstract
A method for providing a flexible hardcoat on a substrate includes the use of a dual cure silane possessing a UV curable group and a thermally curable silane group. The dual cure silane hydrolyzed and a portion of the silanol groups are condensed with silica to provide a fluid coating composition which is then applied to a substrate. A first cure with UV radiation causes the coating to harden into a flexible hardcoat which permits the substrate to be thermoformed or embossed without damage to the coating. The substrate is then heated to thermally cure the hardcoat to provide a fully cured hard and abrasion resistant hardcoat.
Claims27
A method for providing a hardcoat on a substrate comprising:
- (a) providing a dual curable organosilane possessing a UV curable group, a thermally curable silane group, and a bridging group having at least two carbon atoms connecting the UV curable group and the thermally curable silane group.
- (b) carrying out acid hydrolysis of the dual curable organosilane in the presence of water and a solvent to convert the silane group to a corresponding silanol group to provide an organosilanol;
- (c) condensing no more than a portion of the silanol groups of step (b);
- (d) combining a photoinitiator and a thermal curing catalyst with the organosilanol resulting from the condensing step (c) to provide a fluid coating mixture.
- (e) applying the fluid coating mixture to a substrate;
- (f) drying the coating mixture;
- (g) subjecting the dried coating mixture to UV radiation to crosslink the UV curable groups of the organosilanol to provide a hardcoat having sufficient flexibility to permit forming of the coated substrate without damage to the hardcoat;
- and
- (h) heating the coated substrate of step to a temperature sufficient to bring about condensation of uncondensed silanol groups to provide a fully cured hardcoat.
Dependencies are inferred from the claim text.