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US 2009/0155995 A1Published application
Self-aligned contact formation utilizing sacrificial polysilicon
AssigneeIntel Corporation
InventorsMax Wei, Been-Jon Woo
Life of this patent
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Abstract
In general, in one aspect, a method includes forming a spacer layer over a substrate having patterned stacks formed therein and trenches between the patterned stacks. A sacrificial polysilicon layer is deposited over the substrate to fill the trenches. A patterning layer is deposited over the substrate and patterned to define contact regions over at least a portion of the trenches. The sacrificial polysilicon layer is etched using the patterned patterning layer to form open regions.
Claims13
A method comprising
- forming a spacer layer over a substrate having patterned stacks formed therein and trenches between the patterned stacks;
- depositing a sacrificial polysilicon layer over the substrate to fill the trenches;
- depositing a patterning layer over the substrate;
- patterning the patterning layer to define contact regions over at least a portion of the trenches;
- and
- etching the sacrificial polysilicon layer using the patterned patterning layer to form open regions.
3 more elements
A method comprising
- forming an oxide spacer layer over a substrate having patterned word line gate stacks and drain and source trenches formed therein;
- depositing a sacrificial polysilicon layer over the substrate to fill the drain and source trenches;
- etching the sacrificial polysilicon layer e so that height of the sacrificial polysilicon within the source and drain trenches is substantially equal to height of the oxide spacer layer on the wordline gate stacks;
- depositing a nitride patterning layer over the substrate;
- patterning the nitride patterning layer to define isolation regions over the drain trenches;
- etching the sacrificial polysilicon layer using the patterned nitride patterning layer to form open drain isolation regions;
- depositing an interlayer dielectric (ILD) material within the open drain isolation regions to form drain isolation plugs;
- removing the nitride patterning layer;
- etching remaining portions of the sacrificial polysilicon layer to form open drain contact regions and open source contact regions;
- etching the spacer layer below the open drain contact regions and the open source contact regions;
- and
- depositing a contact layer within the open drain contact regions and the open source contact regions to form drain contact plugs and source rail contact plugs.
9 more elements
Dependencies are inferred from the claim text.