Methods of manufacturing semiconductor structures using rie process
AssigneeInternational Business Machines Corporation
InventorsPETER BIOLSI, SAMUEL S. CHOI, KEVIN MACKEY
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Abstract
A method for etching on a semiconductors at the back end of line using reactive ion etching. The method comprises reduced pressure atmosphere and a mixture of gases at a specific flow rate ratio during plasma generation and etching. Plasma generation is induced by a source radio frequency and anisotropic etch performance is induced by a second bias radio frequency.
Claims27
A method comprising:
- adjusting a pressure inside a chamber to about 75 millitor or less;
- introducing a first gas and a second gas into the chamber for etching a layer above a bonding layer;
- adjusting a flow rate of the first gas and the second gas to a predetermined flow ratio;
- applying a source radio frequency (RF) having a predetermined source power;
- and
- applying a bias RF of about 5 to 30 MHz and having a predetermined bias power.
A method for homogenously removing metallic or dielectric films on a silicon wafer by a reactive ion etching, comprising:
- reducing a pressure inside the etch chamber subsequent to an etching of an upper layer of the silicon wafer;
- introducing a gas mixture comprising an etch gas having a first flow rate and a supplemental gas having a second flow rate for etching a layer above a bonding layer of the silicon wafer;
- adjusting flow rate of at least one of the etch gas and the supplemental gas compared to the etching of the upper layer of the silicon wafer by applying a source radio frequency power;
- and
- applying a bias radio frequency of about 5 to 30 MHz and bias radio frequency power.
A method for reducing foreign material buildup in etch chambers during reactive ion etching comprising:
- etching metallic films or dielectric films in a dilute etch gas atmosphere, wherein the etch gas is diluted with at least one gas selected from the group consisting of helium, neon, argon, oxygen, and nitrogen, at a flow rate ratio of etch gas to dilution gas between about 0.010 and 0.100 and at a pressure between about 30 and 50 millitorr;
- and
- applying a source radio frequency between 250 and 750 watts and a bias radio frequency of about 5 to 30 MHz and with a power of between 1000 and 3000 Watts,
- wherein the metallic films or dielectric films comprises silicon oxides, silicon nitrides, and titanium nitrides.
Dependencies are inferred from the claim text.