Component having wear coating applied by cold spray process

A component comprising:

• a substrate;
• and
• a coating material comprising particles of a wear alloy material and a second material different than the wear alloy material applied to the substrate by a cold spray process, wherein a concentration of the wear alloy material relative to the second material varies across a depth of the coating material to provide the coating material with a varying property across its depth.

A component comprising:

• a substrate comprising a surface comprising single crystal material;
• and
• a coating material comprising particles of a wear alloy material applied to the substrate surface by a cold spray process at a velocity sufficiently high to cause the particles to adhere to the surface without causing recrystallization of the single crystal material.

A component comprising:

• a substrate comprising a surface comprising directionally solidified material;
• and
• a coating material comprising particles of a wear alloy material applied to the substrate surface by a cold spray process at a velocity sufficiently high to cause the particles to adhere to the surface without causing recrystallization of the directionally solidified material.

A component comprising:

• a substrate comprising a surface comprising a brazed joint;
• and
• a coating material comprising particles of a wear alloy material applied to the substrate surface proximate the brazed joint by a cold spray process at a velocity sufficiently high to cause the particles to adhere to the surface without degrading metallurgical properties of the brazed joint.