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US 2003/0200658 A1Published application
Method for assembling a hub unit for supporting a wheel shaft
AssigneeNsk Ltd.
InventorsHiroyuki Sawai, Takafumi Kuwano, Yoshifumi Hirano
Life of this patent
Estimating the term…
Abstract
A caulked portion is formed by plastic deformation of a cylindrical portion which is formed at the inner end of a shaft member and is reduced in thickness toward the leading end in a diametrical outward direction. The force required to form the caulked portion is reduced, and the caulked portion is less susceptible to damage. Further, the force of the caulked portion for supporting the inner ring is ensured.
Claims8
A hub unit for supporting a wheel of a vehicle, comprising:
- a shaft member having a first flange which is disposed at one end of the shaft member on an outer peripheral surface of the shaft;
- a first inner raceway which is disposed directly on the outer peripheral surface of an intermediate portion of the shaft member or indirectly on the outer peripheral surface by way of an inner raceway separated from the shaft member;
- a stepped portion which is disposed in the vicinity of the other end of the shaft member and which has an outer diameter smaller than that of an area of the shaft member where the first inner raceway is formed;
- an inner ring which has a second inner raceway on an outer peripheral surface thereof and which is fitted around the stepped portion;
- an outer ring which has a first outer raceway on an internal peripheral surface thereof so as to face the first raceway and a second raceway on the internal peripheral surface so as to face the second inner raceway and which has a second flange formed on an outer peripheral surface thereof;
- a plurality of rolling elements which are interposed between the first inner raceway and the first outer raceway and between the second inner raceway and the second outer raceway;
- and
- a caulked portion formed by caulking and spreading in a diametrical outward direction a portion of a cylindrical portion which is disposed on the other end of the shaft member and which extends to an axial direction of the shaft member beyond at least the inner ring fitted around the stepped portion, the caulked portion pressing the inner ring fitted around the stepped portion toward an end face of the stepped portion, thereby fixedly fastening the inner ring fitted around the stepped portion to the shaft member,
- wherein the cylindrical portion has a smaller thickness toward a leading end of the cylindrical portion before the cylindrical portion is caulked and spread in the diametrical outward direction, and the thickness of the caulked portion, which is formed by caulking and spreading in the diametrical outward direction the cylindrical portion and which presses the end face of the inner ring fitted around the stepped portion, is gradually reduced toward the leading end of the caulked portion in comparison with the thickness of a base of the cylindrical portion.
6 more elements
A method of integrally assembling a hub unit for supporting a wheel of a vehicle which comprises a shaft member having a first flange which is disposed at one end of the shaft member on an outer peripheral surface of the shaft;
- a first inner raceway which is disposed directly on the outer peripheral surface of an intermediate portion of the shaft member or indirectly on the outer peripheral surface by way of an inner raceway separated from the shaft member;
- a stepped portion which is disposed in the vicinity of the other end of the shaft member and which has an outer diameter smaller than that of an area of the shaft member where the first inner raceway is formed;
- an inner ring which has a second inner raceway on an outer peripheral surface thereof and which is fitted around the stepped portion;
- an outer ring which has a first outer raceway on an internal peripheral surface thereof so as to face the first raceway and a second raceway on the internal peripheral surface so as to face the second inner raceway and which has a second flange formed on an outer peripheral surface thereof;
- and a plurality of rolling elements which are interposed between the first inner raceway and the first outer raceway and between the second inner raceway and the second outer raceway;
- the method comprising:
- a step of caulking a cylindrical portion, which is disposed on the other end of the shaft member and which extends to an axial direction of the shaft member beyond at least the inner ring, toward the inner ring to fixedly fastening the inner ring fitted around the stepped portion to the shaft member,
- wherein the caulking step is carried out by using a press mold having a protuberance at a center of the press mold, which is inserted into the inside of the cylindrical portion with clearance, and a recess extending from the protuberance outward in a radial direction of the press mold, the recess having a combined curved surface whose curvature radius becomes smaller in a direction from a base portion to an end portion, and an outer diameter of the recess being set so as to equal to or slightly smaller than an outside diameter of a caulked portion to be formed.
5 more elements
Dependencies are inferred from the claim text.