Strong durable low cost composite materials

A composite comprising a resin and a reactive additive wherein said reactive additive is comprising of a treated fibrous porous material having a defined nanostructure comprising reactive sites thereon, wherein said treatment is with a low viscosity organic solution comprising CCA1.

A method of manufacturing a composite comprising of a resin and an active additive wherein the active additive is a fibrous porous material having a defined nanostructure comprising reactive sites thereon treated with a low viscosity solution comprising CCA1, wherein said method is comprised of removing the solvent;

• said resin and active additive are mixed or extruded, said mixing or extrusion are carried at an ambient or elevated temperature and the resulting composition molded direct from extruder or further preheated and compression molded at a temperature of about from 120° C. to about 190° C. under a pressure of about 10 to about 60 atm.

A process for production of final shaped parts by compounding in extuder a resin and fibrous porous material having a defined nanostructure comprising reactive sites thereon treated with a low viscosity organic solution comprising CCA1, followed by injection molding.

A process for production of final shaped parts by compounding in extruder a resin and a fibrous porous material having a defined nanostructure comprising reactive sites thereon treated with a low viscosity organic solution comprising CCA1, followed by injection-compression molding.

A process for production of final shaped parts by compounding in extruder a resin and a fibrous porous material having a defined nanostructure comprising reactive sites thereon, with a low viscosity organic solution comprising CCA1, wherein the molded extruded material is transferred into an open mold followed by compression molding to final shaped parts.