Autonomous device for in-field conversion of biomass into biochar
AssigneeApplied Carbon, Inc.
InventorsJason Aramburu, Morgan Williams
Life of this patent
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Abstract
Systems, methods and apparatus for the thermal conversion of biomass into biochar. A mobile platform may be used to maneuver a mobile biochar generation system within a field of biomass. The biomass may be harvested, preprocessed and pyrolyzed. After pyrolyzation, the biochar may be cooled to a predetermined temperature by integrating water and liquid nutrients into the biochar. The system may then control the application of the infused biochar by adjusting a spreading attachment and a plowing attachment.
Claims22
An apparatus for in-field production of biomass into biochar, the apparatus comprising:
- a mobile biochar generation system, wherein the mobile biochar generation system comprises:
- a mobile platform, wherein the mobile platform comprises a tractor unit;
- a trailer unit, wherein the trailer unit comprises a trailer bed and a trailer hitch, wherein the trailer hitch connects the mobile platform with the trailer unit;
- a harvesting unit, wherein the harvesting unit comprises:
- a first sensor array, configured to monitor the biomass being harvested;
- a forage harvester, wherein the forage harvester is mounted to the front of the mobile platform;
- a biomass intake unit, wherein the biomass intake unit transfers the harvested biomass to a conveyor unit;
- wherein the conveyer unit transfers the harvested biomass from the forage harvester to a biomass transfer unit;
- and
- wherein the biomass transfer unit deposits the harvested biomass to a pyrolytic system;
- the pyrolytic system comprising:
- a biomass intake unit, wherein the biomass intake unit comprises a hopper unit, wherein the biomass intake unit receives harvested biomass into the hopper unit;
- a pyrolytic reactor unit, wherein the pyrolytic reactor unit comprises:
- a pyrolysis control unit, wherein the pyrolysis control unit controls temperature and gas injection;
- a pyrolytic auger, wherein the pyrolytic reactor comprises:
- a first portion with one or more cut flights;
- and
- a second portion configured to transition from a first flight spacing to a second flight spacing;
- a thermally insulated reactor enclosure;
- an exhaust transfer unit;
- a biochar transfer unit;
- a heating unit;
- and
- a second sensor array;
- an exhaust handling unit, wherein the exhaust handling unit comprises:
- an exhaust coupling unit;
- a chimney unit;
- a blower unit;
- and
- a catalytic combustor;
- a cooling unit, wherein the cooling unit comprises:
- a quenching auger assembly, wherein the quenching auger assembly further comprises:
- one or more active cooling components, wherein the active cooling components comprise blowers and water sprinklers;
- and
- one or more passive cooling components, wherein the passive cooling components comprise heat sinks, peltier coolers and refrigeration units;
- one or more water storage units;
- one or more nutrient storage units;
- and
- a nutrient integration unit;
- a biochar handling system, wherein the biochar handling system comprises:
- a biochar spreading unit;
- a biochar plowing unit;
- and
- a third sensor array.
A biochar production system, the system comprising:
- a mobile platform configured to drive across open land containing biomass feedstock;
- a trailer coupled to and configured to be moved by the mobile platform;
- a harvesting unit coupled to the mobile platform, wherein the harvesting unit is configured to harvest biomass feedstock from the open land;
- and
- a pyrolytic unit located on the trailer, wherein the pyrolytic unit is configured to receive the biomass feedstock harvested by the harvesting unit and convert via pyrolysis the harvested biomass feedstock into biochar and exhaust gas;
- wherein the pyrolytic unit comprises:
- a sensor array configured to monitor temperature, gas composition, and biochar carbon content;
- and
- a control unit configured to automatically adjust one or more operating parameters of the pyrolytic unit based on data from the sensor array to produce a target biochar composition.
Dependencies are inferred from the claim text.