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US 12,565,766 B2Granted
Method of manufacturing storm drain markers
OwnerAlbert A. Burlandoinventor
Life of this patent
Estimating the term…
Abstract
A method of manufacturing a storm drain marker. The marker is constructed of a stainless steel plate with a front surface centrally disposed depression and a back surface that is recessed. The front surface is coated with a porcelain frit, and overlaid with a ceramic printed decal which is fused with the porcelain frit coating. The shaped plate forming an informational marker that can withstand long term exposure to the elements.
Claims10
A method of manufacturing a storm drain marker comprising the steps of:
- cutting a stainless steel plate to form a shaped plate defined by an outer edge, said plate having a thickness of about 0.0625 inches;
- pressing said shaped plate with a hi-tonnage power press forming at least one depression on a front surface of said shaped plate, and a 0.18 inch corner radius along said outer edge with a recess of about 0.187 inch depth on a back surface of said shaped plate;
- sandblasting a front surface and a back surface of said shaped plate;
- attaching said shaped plate to a carrier bar;
- applying at least one white porcelain frit coating by liquid or powder electrostatic spray to said shaped plate front surface;
- baking said shaped plate to a temperature of at least 1, 375 degrees Fahrenheit in an oven until said porcelain frit coating is dry;
- cooling said shaped plate;
- creating a decal substrate with a ceramic printer;
- heating said decal substrate in water having a temperature of at least 110 degrees Fahrenheit, and heating of said shaped plate to the same temperature as the heated water;
- positioning said heated decal substrate on said front surface of said shaped plate;
- displacing water and air trapped between said decal substrate and said shaped plate with a soft press applying at least 25 lbs. of pressure;
- fusing said decal substrate to said porcelain coated front surface of said shaped plate by placement in an oven having a temperature of at least 1,300 degrees Fahrenheit;
- cooling said shaped plate to an ambient temperature;
- detaching said shaped plate from the carrier;
- forming a recessed mounting surface approximate a storm drain;
- and
- applying an adhesive to the back surface of said shaped plate and permanently securing said shaped plate to a recessed mounting surface;
- wherein said shaped plate provides a storm drain informational marker.
15 more elements
Dependencies are inferred from the claim text.