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US 12,435,251 B2Granted
Bio-based binder systems
AssigneeCargill, Incorporated
InventorsFrank P. Lochel, Jr., John Carl Tolfa
Life of this patent
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Abstract
An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
Claims17
A bio-based binder system useful for the formation of rotary fiber insulation (for example fiberglass insulation), the system comprising:
- A) an aqueous curable binder composition comprising:
- (i) at least one carbohydrate;
- (ii) at least one crosslinking agent;
- and
- B) a dedust composition comprising:
- (i) a blown, stripped plant-based oil having a viscosity of at least 200 cSt at 40° C., a flash point of at least 293° C., and having an acid value less than 5.0 mg KOH/gram,
- wherein dedust composition B) comprises an oil-in-water emulsion, wherein a first emulsifier component is mixed into the blown, stripped plant-based oil of (i) and a second emulsifying component comprising carboxymethyl cellulose is mixed into an aqueous solution before the oil-in-water emulsion is formed by mixing the aqueous solution containing the second emulsifying component and the blown, stripped plant-based oil containing the first emulsifier component, and the first emulsifier component is selected from the group consisting of an alkoxylated fatty acid, a primary amine-based emulsifier, a secondary amine-based emulsifier, a tertiary amine-based emulsifier, and mixtures thereof;
- and
- wherein the bio-based binder system comprises 10 part per million sulfur or less based on the weight of components A) and B), excluding water.
6 more elements
Dependencies are inferred from the claim text.