System and method for utilization of displacement sensor during placement of vehicle service fixture
AssigneeHunter Engineering Company
InventorsBrian M. Cejka, Asher L. Haggard, Daniel R. Dorrance
Life of this patent
Estimating the term…
Abstract
A machine-vision vehicle service system, and methods of operation, incorporating at least one displacement sensor to acquire measurements associated with physical floor surfaces in proximity to a vehicle undergoing service or inspection. The acquired measurements are utilized to guiding placement of ADAS target components on a floor surface accounting for deviations from an established vehicle reference plane.
Claims17
A method for placement of a vehicle service fixture relative to a vehicle undergoing service or inspection, comprising:
- establishing a spatial reference frame;
- identifying a location of said vehicle within said spatial reference frame;
- identifying, within said spatial reference frame, a three-dimensional location and spatial orientation of a multi-axis gimbal supporting at least an optical time-of-flight sensor configured to measure distance along a measurement axis;
- selecting within said spatial frame of reference, a location for placement of said vehicle service fixture relative to said vehicle;
- utilizing said multi-axis gimbal three-dimensional location, calculating an orientation for said multi-axis gimbal to align said measurement axis with said selected placement location in said spatial frame of reference;
- driving said multi-axis gimbal to said calculated orientation;
- acquiring a measurement of distance to a surface along said measurement axis of said time-of-flight sensor;
- comparing said acquired measurement of distance to said surface with an expected distance between said optical time-of-flight sensor and said selected placement location in said spatial frame of reference along said measurement axis;
- responsive to a difference between said acquired measurement of distance and said expected distance exceeding a tolerance, calculating a corrected placement location on said surface and an adjustment to a vertical elevation of said vehicle service fixture at said selected placement location within said spatial reference frame;
- and
- positioning said vehicle service fixture on said surface at said corrected placement location and at said adjusted vertical elevation.
A method for locating a vehicle service fixture in three-dimensional space relative to a vehicle, comprising:
- establishing a three-dimensional spatial reference frame associated with said vehicle, said three-dimensional spatial reference frame including a two-dimensional floor plane defined relative to said vehicle;
- identifying, within said established spatial reference frame, a three-dimensional location and spatial orientation of a multi-axis gimbal supporting at least an optical time-of-flight sensor configured to measure distance along a measurement axis using a projected point of illumination;
- locating a placement position on said floor plane for placement of a vehicle service fixture base;
- directing placement of said vehicle service fixture base at said located placement position by orienting said optical time-of-flight sensor to project said point of illumination at said located placement position;
- identifying a position within said three-dimensional spatial reference frame for a selected point on said vehicle service fixture when said vehicle service fixture is aligned to a selected orientation relative to said floor plane;
- guiding an orientation of said vehicle service fixture at said placement position to align said selected point with said identified position;
- calculating a vertical elevation for a target element on said vehicle service fixture at said placement position and orientation of said vehicle service fixture within said established spatial frame of reference;
- and
- guiding an adjustment of said target element on said vehicle service fixture to said calculated vertical elevation.
A method for facilitating placement of a vehicle service fixture relative to a vehicle undergoing service or inspection, comprising:
- establishing a spatial reference frame;
- identifying a location of said vehicle within said spatial reference frame;
- identifying, within said spatial reference frame, a three-dimensional location of a sensor configured to measure a distance along a measurement axis originating at said sensor;
- determining within said spatial frame of reference, a location for placement of said vehicle service fixture relative to said vehicle;
- calculating a spatial orientation for said sensor to align said measurement axis with said selected placement location using said identified three-dimensional location;
- orienting said sensor into alignment with said calculated spatial orientation;
- acquiring a measurement of distance from said sensor to a surface along said measurement axis;
- comparing said acquired measurement of distance to said surface with an expected distance between said sensor and said selected placement location along said measurement axis;
- responsive to a difference between said acquired measurement of distance and said expected distance exceeding a tolerance, calculating a corrected fixture placement location on said surface by altering said selected placement location within said spatial reference frame;
- and
- identifying said corrected placement location to an operator to facilitate positioning of said vehicle service fixture at said corrected placement location.
A method for facilitating placement of a vehicle service fixture relative to a vehicle undergoing service or inspection, comprising:
- establishing a spatial reference frame;
- identifying a location of said vehicle within said spatial reference frame;
- identifying, within said spatial reference frame, a three-dimensional location of a sensor configured to measure distance along a measurement axis;
- determining within said spatial frame of reference, a location for placement of said vehicle service fixture relative to said vehicle;
- calculating a spatial orientation for said sensor to align said measurement axis with said selected placement location using said identified three-dimensional location;
- orienting said sensor into alignment with said calculated spatial orientation;
- acquiring a measurement of distance to a surface along said measurement axis;
- comparing said acquired measurement of distance to said surface with an expected distance between said sensor and said selected placement location along said measurement axis;
- responsive to a difference between said acquired measurement of distance and said expected distance exceeding a tolerance, calculating a corrected placement location on said surface by altering said selected placement location within said spatial reference frame;
- identifying said corrected placement location to an operator to facilitate positioning of said vehicle service fixture at said corrected placement location;
- wherein establishing said spatial reference frame includes acquiring images of a set of optical targets associated with the wheels of said vehicle;
- and
- evaluating said acquired images to establish a floor plane upon which said wheels of said vehicle are disposed, said established floor plane defining said spatial reference frame.
Dependencies are inferred from the claim text.