Semi-automatic prober
AssigneeQualiTau, Inc.
InventorsEdward McCloud, Jacob Herschmann
Life of this patent
Estimating the term…
Abstract
A wafer probe station system for reliability testing of a semiconductor wafer. The wafer probe station is capable of interfacing with interchangeable modules for testing of semiconductor wafers. The wafer probe station can be used with different interchangeable modules for wafer testing. Modules, such as probe card positioners and air-cooled rail systems, for example, can be mounted or docked to the probe station. The wafer probe station is also provided with a front loading mechanism having a rotatable arm that rotates at least partially out of the probe station chamber for wafer loading.
Claims20
A front loading wafer probe station having a testing chamber, comprising:
- a single segment pivoting arm having a first end and a second end, wherein the first end is configured to rotate about a pivot point attached to a platform of the wafer probe station;
- and
- two wafer supporting segments, wherein each wafer supporting segment is rotatably mounted on the second end of the pivoting arm, wherein the wafer supporting segments are movable directly between a position inside the chamber and a position at least partially outside the wafer probe station, and wherein both wafer supporting segments are configured to support, from below, a wafer loaded thereon, wherein the wafer is loaded onto top surfaces of both wafer supporting segments when the wafer supporting segments are at least partially outside the wafer probe station.
A method of loading a wafer into a wafer probe station, the method comprising:
- providing the wafer probe station having a wafer loading mechanism housed within a testing chamber, the wafer loading mechanism comprising:
- a single segment pivoting arm having a first end and a second end, wherein the first end is configured to rotate about a pivot point attached to a platform of the wafer probe station;
- and
- two wafer supporting segments, wherein each wafer supporting segment is rotatably mounted on the second end of the pivoting arm, wherein the wafer supporting segments are movable directly between a position inside the chamber and a position at least partially outside the wafer probe station, and wherein both wafer supporting segments are configured to support, from below, a wafer loaded thereon;
- moving a chuck from a test position to a loading position, wherein the test position and the loading position are within the chamber;
- rotating the pivoting arm to move the wafer supporting segments at least partially outside the wafer probe station;
- loading the wafer onto the wafer supporting segments;
- rotating the pivoting arm to move the wafer supporting segments and the wafer back into the chamber;
- and
- loading the wafer onto the chuck from the wafer supporting segments.
A front loading wafer probe station having a testing chamber, comprising:
- an interface capable of accepting a module selected from a plurality of different interchangeable modules, wherein each module is configured for interfacing at least one probe card with a wafer, wherein a module can be swapped for a different module;
- a chuck movable between a test position and a loading position in the testing chamber;
- a single segment pivoting arm having a first end and a second end, wherein the first end is configured to rotate about a pivot point attached to a platform of the wafer probe station;
- and
- two wafer supporting segments, wherein each wafer supporting segment is rotatably mounted on the second end of the pivoting arm, wherein the wafer supporting segments are movable directly between a position inside the testing chamber and a position at least partially outside the wafer probe station, and wherein each of the wafer supporting segments is configured to accept a wafer on a top surface of the wafer supporting segments.
Dependencies are inferred from the claim text.