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US 12,122,943 B2Granted
Blended furnish with improved performance and methods of making and using the same
AssigneeArclin USA LLC
InventorsSamuel W. Lonberg, Matthew E. Tucker
Life of this patent
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Abstract
A blended furnish with improved performance characteristics while reducing environmental impact, when applied to a substrate and methods of making and using blended furnish are provided. A composite product using a blended furnish is also provided.
Claims25
A blended furnish, comprising:
- a melamine-urea-formaldehyde (MUF) resin;
- a lignosulfonate and does not contain a kraft lignin;
- an alkaline compound;
- optionally an additive;
- and
- a plurality of substrates,
- wherein the melamine-urea-formaldehyde (MUF) resin is made prior to mixing with the lignosulfonate,
- wherein the alkaline compound is from about 0.0 wt. % to about 1 wt. % based on the total weight of the blended furnish, and
- wherein the blended furnish has a buffer capacity of 2-200 mL of 0.1 N HCl by the Acid Titration Value (ATV) Method using 20 grams of blended furnish for a period of time up to 20 days.
6 more elements
A method for preparing a blended furnish, comprising:
- adding a plurality of substrates;
- mixing a melamine-urea-formaldehyde (MUF) resin with an amine and water at a pH of 5-11, preferably pH of 6 to pH below 10;
- optionally adding one or more additives;
- adding a lignosulfonate salt and does not contain a kraft lignin;
- optionally adding one or more additives to form the blended furnish,
- wherein the melamine-urea-formaldehyde (MUF) resin is made prior to mixing with the lignosulfonate,
- wherein the amine is from about 0.0 wt. % to about 1 wt. % based on the total weight of the blended furnish, and
- wherein the blended furnish has a buffer capacity of 2-200 mL of 0.1 N HCl by the Acid Titration Value (ATV) Method using 20 grams of blended furnish for a period of time up to 20 days.
5 more elements
A method for preparing a blended furnish, comprising:
- adding a plurality of substrates;
- mixing a melamine-urea-formaldehyde (MUF) resin, a lignosulfonate salt and does not contain a kraft lignin with an amine and water at a pH of 5-11, preferably pH of 6 to pH below 10;
- optionally adding one or more additives to form the blended furnish,
- wherein the melamine-urea-formaldehyde (MUF) resin is made prior to mixing with the lignosulfonate,
- wherein the amine is from about 0.0 wt. % to about 1 wt. % based on the total weight of the blended furnish, and
- wherein the blended furnish has a buffer capacity of 2-200 mL of 0.1 N HCl by the Acid Titration Value (ATV) Method using 20 grams of blended furnish for a period of time up to 20 days.
3 more elements
A method for preparing a blended furnish, comprising:
- adding a plurality of substrates;
- mixing a lignosulfonate salt and does not contain a kraft lignin with the substrates;
- adding a melamine-urea-formaldehyde (MUF) resin with an amine and water at a pH of 5-11, preferably pH of 6 to pH below 10;
- optionally adding one or more additives to form the blended furnish,
- wherein the amine is from about 0.0 wt. % to about 1 wt. % based on the total weight of the blended furnish, and
- wherein the blended furnish has a buffer capacity of 2-200 mL of 0.1 N HCl by the Acid Titration Value (ATV) Method using 20 grams of blended furnish for a period of time up to 20 days.
3 more elements
A blended furnish, comprising:
- a melamine-urea-formaldehyde (MUF) resin;
- a lignosulfonate and does not contain a kraft lignin;
- an alkaline compound;
- optionally an additive;
- and
- a plurality of substrates,
- wherein the melamine-urea-formaldehyde (MUF) resin is made prior to mixing with the lignosulfonate,
- wherein the alkaline compound is from about 0.0 wt. % to about 1 wt. % based on the total weight of the blended furnish,
- wherein the resin system has a color range of about 4 to about 40 using the AIH Standard Research Method within 72 hours of the formation of the blended furnish,
- wherein the color of the resin system is a dark red-brown color, and
- wherein the blended furnish has a buffer capacity of 2-200 mL of 0.1 N HCl by the Acid Titration Value (ATV) Method using 20 grams of blended furnish for a period of time up to 20 days.
8 more elements
A blended furnish, comprising:
- a melamine-urea-formaldehyde (MUF) resin;
- a lignosulfonate and does not contain a kraft lignin;
- an alkaline compound;
- optionally an additive;
- and
- a plurality of substrates,
- wherein the melamine-urea-formaldehyde (MUF) resin is made prior to mixing with the lignosulfonate,
- wherein the alkaline compound is from about 0.0 wt. % to about 1 wt. % based on the total weight of the blended furnish,
- wherein the resin system has a viscosity stability of about 30 days or more,
- wherein the viscosity of the resin system is stable so as to vary by no more than 100 cSt at 25° C. for at least 20 days, and
- wherein the blended furnish has a buffer capacity of 2-200 mL of 0.1 N HCl by the Acid Titration Value (ATV) Method using 20 grams of blended furnish for a period of time up to 20 days.
8 more elements
Dependencies are inferred from the claim text.