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US 12,109,541 B2Granted
Chemically resistant isoporous crosslinked block copolymer structure
AssigneeTeraPore Technologies, Inc.
InventorsJae C. Cho, Nanetta Pon, Spencer William Robbins, Rachel M. Dorin
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Abstract
Isoporous block copolymers of cross-linked structures, and methods of preparing, which are resistant to harsh solvent conditions from organic, acidic or basic materials are disclosed.
Claims14
A method of preparing a self-assembled multiblock crosslinked polymer material, comprising:
- a) forming an isoporous structure comprising macropores and mesopores, from a multi-block copolymer material, wherein the multi-block copolymer material comprises polymer chains, wherein polymer chain comprises a first distinct block which is a poly(4-vinylpyridine);
- and
- wherein the forming includes allowing the multi-block copolymer material to self assemble into a bulk layer having a thickness of 2 microns to 500 microns and a second layer having a thickness of 5 nm to 500 nm, wherein the bulk layer comprises macropores having a size of 200 nm to 100 microns, wherein the second layer comprises mesopores having a size of 1 nm to 200 nm, and wherein a portion of macropores and/or mesopores are isoporous;
- and
- b) then crosslinking a portion of the first distinct block with a second distinct block which is a poly(4-vinylpyridine);
- wherein the first and second distinct blocks are on different polymer chains;
- and wherein the crosslinking agent is selected from the group consisting of (a) a molecule having two α,β-unsaturated carbonyl groups, bonded through their respective β-carbons, to a C1-C12 unsaturated or saturated carbon chain;
- and (b) a molecule having one α,β-unsaturated carbonyl group bonded from the β carbon to a C1-C12 unsaturated or saturated carbon chain comprising a CH2—I group.
5 more elements
A self-assembled multi-block cross-linked polymer material, comprising polymer chains,
- wherein each polymer chain comprises distinct blocks,
- wherein a portion of a first distinct block is a poly(4-vinylpyridine),
- wherein the portion of the first distinct block is crosslinked to a poly(4-vinylpyridine) on a second distinct block on a different polymer chain, wherein the cross-linking agent is selected from the group consisting of (a) a molecule having two α,β-unsaturated carbonyl groups bonded from their respective beta carbons to a C1-C12 unsaturated or saturated carbon chain;
- and;
- (b) a molecule having an α,β-unsaturated carbonyl group bonded from the β carbon to a C1-C12 unsaturated or saturated carbon chain comprising a CH2—I;
- wherein the first distinct block and second distinct block are on different polymer chains;
- wherein the self-assembled multi-block cross-linked polymer material has a bulk layer having a thickness of 2 microns to 500 microns and a second layer of thickness of 5 nm to 500 nm;
- wherein the bulk layer comprises macropores having a size of 200 nm to 100 microns;
- and
- wherein the second layer comprises mesopores having a size of 1 nm to 200 nm;
- and
- wherein at least a portion the macropores and/or a portion of the mesopores are isoporous and wherein the self-assembled multi-block cross-linked polymer material is resistant to non-aqueous liquid.
9 more elements
Dependencies are inferred from the claim text.