Process for steam reforming of oxygenates and catalysts for use in the process
AssigneeHaldor TopsøE A/S
InventorsPoul Erik Højlund Nielsen, Brian Kjærgaard Olsen, Lived J. Lemus-Yegres
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Abstract
In a process for steam reforming of oxygenates, especially at low steam-to-carbon (S/C) ratios, a feed gas containing oxygenates, such as ethanol, is converted into syngas over a ternary carbide catalyst. Then the reformed gas is either transformed into desired chemicals or mixed into the feed stream to the reformer in a plant, such as an ammonia or methanol plant. The preferred ternary carbide is nickel zinc carbide.
Claims3
A steam reforming catalyst, said steam reforming catalyst consisting of a nickel-containing catalyst for steam reforming, onto which a ternary carbide has been applied as a top layer, said ternary carbide being said nickel zinc carbide catalyst, and
- in which said steam reforming catalyst is prepared by:
- preparing a nickel-containing catalyst by a selected impregnation procedure, wherein the nickel-containing catalyst is reduced using hydrogen and methanol;
- and
- feeding a reaction mixture into a stream of nitrogen and passing it over the catalyst at a suitable temperature under a pressure between ambient pressure and 5 MPa,
- wherein said reaction mixture is obtained by:
- mixing ethanol with water in a ratio corresponding to the reaction C2H5OH+3H2O <→2CO2+6H2;
- and
- adding methanol,
- wherein said temperature is from room temperature up to 800-900° C., and
- wherein said steam reforming catalyst is configured for use in a process for steam reforming of oxygenates, in which a feed gas containing oxygenates is converted into syngas according to the reactions
- C2H5OH+3H2O<→2CO2+6H2 or
- C2H5OH+H2O<→CH4+CO2+H2
- over a nickel zinc carbide catalyst, and which after use shows nickel solely in the form of alloys,
- where the syngas is subsequently either transformed into desired chemicals or mixed into a feed stream to a reformer in a plant, wherein the plant is an ammonia or methanol plant,
- wherein the impregnation procedure is an impregnation of a zinc-alumina spinel with nickel, wherein the Ni-load is 6 wt % Ni or less.
Dependencies are inferred from the claim text.