Nonwoven sliver-based filter medium for filtering particulate matter
OwnerKirk S. Morrisinventor
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Abstract
A filter medium for filtering matter from a fluid and the manufacture thereof are provided. In one exemplary embodiment, a method may be performed by a filter medium for filtering particulate matter from a fluid. Further, the filter medium may include a nonwoven sliver formed into a predetermined shape and composed of first synthetic staple fibers having a first denier, second synthetic staple fibers having a second denier, and third synthetic staple fibers having a third denier.
Claims19
A filter medium for filtering particulate matter from a liquid, the filter medium comprising:
- a nonwoven sliver formed into a predetermined shape, wherein the nonwoven sliver comprises:
- first synthetic staple fibers having a first denier;
- second synthetic staple fibers having a second denier;
- and
- third synthetic staple fibers having a third denier;
- wherein the filter medium has a substantially cylindrical or spherical shape and comprises a core and an outer wrap, a density of the core being greater than a density of the outer wrap,
- wherein the filter medium is configured to filter particulate matter from a liquid, with a fiber migration of about 100 fibers or less for a flush volume of about 19,000 milliliters at a flow rate of about 600 cubic centimeters per minute;
- wherein:
- the nonwoven sliver is a first nonwoven sliver comprising synthetic staple fibers having a first density,
- the filter medium further comprises a second nonwoven sliver comprising synthetic staple fibers having a second density,
- the core comprises the first nonwoven sliver, and
- the outer wrap comprises the second nonwoven sliver.
A filter medium for filtering particulate matter from a liquid, the filter medium comprising:
- a nonwoven sliver formed into a predetemined shape, wherein the nonwoven sliver comprises:
- first synthetic staple fibers having a first denier;
- second synthetic staple fibers having a second denier;
- and
- third synthetic staple fibers having a third denier;
- wherein the filter medium is configured to filter particulate matter from a liquid, and wherein the first denier ranges from about 1 denier to about 10 denier, the second denier ranges from about 10 denier to about 20 denier, and the third denier ranges from about 20 denier to about 50 denier;
- wherein the filter medium comprises a core and an outer wrap;
- wherein:
- the nonwoven sliver is a first nonwoven sliver comprising synthetic staple fibers having a first density,
- the filter medium further comprises a second nonwoven sliver comprising synthetic staple fibers having a second density,
- the core comprises the first nonwoven sliver, and
- the outer wrap comprises the second nonwoven sliver.
Dependencies are inferred from the claim text.