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US 11,306,228 B2Granted
Hardening of bonding systems
AssigneeCatalytic Systems C.E.D. LTD
InventorsKarolos Markesinis, Efthalia Markesini, Dimitrios Alexandropoulos, Panagiotis Nakos, Paschalis Tsirogiannis
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Abstract
The present invention provides bonding systems comprising a formaldehyde-based (urea-/melamine-/phenol-/resorcinol-formaldehyde or other combination) and/or a polymeric isocyanate resin system composition for bonding ligno-cellulosic materials to form panels and/or shaped products, which contain a resin hardener, also referred to as resin catalyst, characterised in that the hardener is activated by heat.
Claims6
A composite structure comprising:
- a mat of ligno-cellulosic materials having at least:
- a first layer of the ligno-cellulosic materials combined with a first glue mix, the first glue mix of the first layer including a resin based on at least one of formaldehyde and polymeric isocyanate;
- a second layer of the ligno-cellulosic materials combined with a second glue mix, the second glue mix of the second layer also including the resin based on at least one of formaldehyde and polymeric isocyanate;
- and a third layer of the ligno-cellulosic materials combined with a third glue mix, the third glue mix of the third layer also including the resin based on at least one of formaldehyde and polymeric isocyanate;
- a resin hardener formed by a salt having an acid moiety and a base moiety;
- wherein one of the acid moiety and the base moiety of the resin hardener is a more volatile moiety, the more volatile moiety activating hardening of the resin in the first glue mix of the first layer upon vaporization;
- wherein the second and third layers are surface layers of the mat and the first layer is a core layer located therebetween;
- and
- wherein the resin hardener is not in the first glue mix of the first layer, the resin hardener being instead either:
- sprayed onto only outer surfaces of surface layers of the mat;
- or
- included in the second and third glue mixes of the second and third layer of the ligno-cellulosic materials, respectively.
9 more elements
Dependencies are inferred from the claim text.