Core-shell materials with red-emitting phosphors
AssigneeCurrent Lighting Solutions, LLC
InventorsJames Edward Murphy, William Winder Beers, William Erwin Cohen
Life of this patent
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Abstract
A coated phosphors that include a shell comprising a first Mn4+ doped phosphor of formula I Ax[MFy]:Mn4+ I directly disposed on a core comprising a second phosphor. The second phosphor is a material other than a compound of formula I or formula II Ax[MFy] II wherein A is, independently at each occurrence, Li, Na, K, Rb, Cs, or a combination thereof; M is, independently at each occurrence, Si, Ge, Sn, Ti, Zr, Al, Ga, In, Sc, Hf, Y, La, Nb, Ta, Bi, Gd, or a combination thereof; x is the absolute value of the charge of the [MFy] ion; and y is 5, 6 or 7.
Claims12
A process for preparing a coated phosphor, the process comprising contacting a suspension of a phosphor material in particulate form in a HF solution, with a source of Mn4+, A+, and M, to form a coated phosphor having a shell comprising a first phosphor of formula I,
- Ax[MFy]:Mn4+ I
- directly disposed on a core comprising a second phosphor;
- and
- converting the coated phosphor to a color stable coated phosphor by contacting the already formed coated phosphor:
- with a fluorine-containing oxidizing agent in gaseous form at an elevated temperature ranging from about 350 degrees Celsius to about 700 degrees Celsius,
- and with a compound of formula II, Ax[MFy] in an aqueous hydrofluoric acid, wherein the second phosphor is a material other than a compound of formula I or formula II;
- and
- Ax[MFy] II
- wherein:
- contact with the compound of formula II in the aqueous hydrofluoric acid is one of:
- 1, before, or 2, both before and after, the coated phosphor is contacted with the fluorine-containing oxidizing agent in gaseous form at the elevated temperature ranging from about 350 degrees Celsius to about 700 degrees Celsius,
- A is, independently at each occurrence, Li, Na, K, Rb, Cs, or a combination thereof;
- M is, independently at each occurrence, Si, Ge, Sn, Ti, Zr, Al, Ga, In, Sc, Hf, Y, La, Nb, Ta, Bi, Gd, or a combination thereof;
- x is the absolute value of the charge of the [MFy] ion;
- and
- y is 5, 6 or 7.
Dependencies are inferred from the claim text.