Method for machining a rack and rack machined according to said method
AssigneeMvo GmbH Metallverarbeitung Ostalb
InventorNiels Vieweg
Life of this patent
Estimating the term…
Abstract
The invention relates to a method for machining a rack and to a rack (1) machined according to said method, for example a steering rack. In said method, the stress pattern that is present after hardening and/or straightening the rack and that has a chaotic internal stress distribution of tensile and compressive stresses is converted into a stress pattern that optimizes the strength and the use of the material and also the diameter of the rack, such that, without altering the structure, at least the region of the gear teeth (2) is pre-stressed, in a functionally combined series of steps of a machining pass, with a deliberately introduced internal compressive stress without tensile stress and with a predominantly uniform stress distribution or stress plane.
Claims19
A method for machining a rack made of a metallic material (1), comprising the steps of:
- after hardening, or after hardening and straightening, at least in a region of a gear teeth (2) initially a chaotic inherent stress profile (σ) of tensile stresses (σ+) and compressive stresses (σ−) is present,
- converting the chaotic inherent stress profile (σ) into a more uniform inherent stress profile (σperm) without change in microstructure in a functionally combined series of steps of a machining operation, and at least in the region of the gear teeth (2) receiving a pre-stress with defined introduced compressive inherent stresses (σ−E) without the tensile stresses (σ+), so that a physical system with stress values of the defined introduced compressive inherent stresses (σ−E) and the more uniform inherent stress profile (σperm) of a substantially uniform stress distribution or stress plane is present in at least the region of the gear teeth (2),
- stress peaks (σ+peak) or amplitudes of the present tensile stresses (σ+) are intentionally eliminated, smoothed or reduced by introducing near-surface inherent compressive stresses (σ−E) by shot peening or by inductive heating,
- after the shot peening or the inductive heating and elimination, smoothing or reduction of the stress peaks (σ+peak) or amplitudes, the region of the gear teeth (2) attains the pre-stress with the defined introduced compressive inherent stresses (σ−E) without the tensile stresses (σ+) by way of subsequent steel wire shot blasting or steel shot blasting as well as steel shot peening, to attain the more uniform inherent stress profile (σperm);
- and
- wherein after hardening, or after hardening and straightening, the tensile stresses (σ+) and the compressive stresses (σ−) in the range of ±<2.0 MPa×103 are measured in selectable sections (2.2, 2.3, 2.4), of which at least ±0.5 MPa×103 are defined as the stress peaks (σ+peak) or amplitudes.
Dependencies are inferred from the claim text.