Systems and method for advanced additive manufacturing

A method for dynamically adapting additive manufacturing of a part, said method implemented using a manufacturing computer device, the manufacturing computer device including a processor in communication with a memory, said method comprising:

• storing a model of a build process for the part including a plurality of build parameters;
• receiving current sensor information of at least one current sensor reading of a melt pool from a build of the part in progress;
• determining one or more attributes of the melt pool based on the current sensor information;
• calculating at least one unseen attribute of the melt pool;
• determining an adjusted build parameter based on the at least one unseen attribute, the one or more attributes, and the plurality of build parameters;
• and
• transmitting the adjusted build parameter to a machine currently manufacturing the part.

A system for dynamically adapting additive manufacturing of a part, said system comprising:

• an additive manufacturing machine configured to build the part based on a build file;
• a plurality of sensors configured to monitor the additive manufacturing machine while building the part;
• and
• a manufacturing computer device comprising at least one processor in communication with at least one memory device, said manufacturing computer device configured to:
• store a model of a build process for the part including a plurality of build parameters;
• receive current sensor information of at least one current sensor reading of a melt pool from a build of the part in progress, wherein the current sensor information is
• received from one or more sensors, and wherein the melt pool represents additional material already added to the part;
• determine one or more attributes of the melt pool based on the current sensor information;
• calculate at least one unseen attribute of the melt pool, wherein the at least one unseen attribute is not directly observable by the one or more sensors;
• determine an adjusted build parameter based on the at least one unseen attribute, the one or more attributes, and the plurality of build parameters;
• and
• transmit the adjusted build parameter to a machine currently manufacturing the part.