Process for the manufacture of a multilayer structure
AssigneeNissan Chemical Industries, Ltd.
InventorRoland Martin
Life of this patent
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Abstract
A process for the manufacture of a multilayer structure suitable for forming part of an organic electronic device having a cathode and an anode wherein liquid compositions with solvent systems comprising organic compounds with ionizable groups are deposited out of solution. Organic electronic devices can be made with use of the process including transistors, diodes, and photovoltaic devices, including organic light emitting diodes (OLEDs).
Claims15
A process for the manufacture of a homojunction multilayer structure suitable for forming part of an organic electronic device having a cathode and an anode, comprising the steps of
- a. depositing a nth layer Ln of the multilayer structure onto a substrate out of a liquid composition Cn comprising a solvent system Sn comprising at least one solvent and at least one organic compound Mi which comprises ionizable groups G which comprise at least one nitrogen atom capable of being reversibly protonated, mainly or totally in neutral (Gn) or mainly or totally in ionized (Gi) form, wherein the substrate is a previously deposited layer Ln−1 of the multilayer structure or is an element suitable for forming the cathode or the anode of the organic electronic device, and thereafter either
- b1.1 evaporating the solvent system Sn to form the dry nth layer and, if the organic compound Mi comprises the group G mainly or totally in its ionized form Gi, converting partly or completely the groups Gi to the neutral form Gn, and
- b1.2 thereafter depositing a (n+1)th layer Ln+1 of the multilayer structure onto the first layer Ln out of a liquid composition Cn+1 comprising a solvent system Sn+1, and organic compound M1 comprising the ionizable group G mainly or totally in ionized form Gi and thereafter
- b1.3. evaporating the solvent system Sn+1 and converting the groups G1 to form the dry (n+1)th layer mainly or totally to the neutral form Gn or,
- b2.1. evaporating the solvent system Sn to form the dry nth layer Ln comprising groups G mainly or totally in ionized form Gi and thereafter
- b2.2. depositing the (n+1)th layer Ln+1 of the multilayer structure onto the dry nth layer Ln out of a liquid composition C(n+1), comprising a solvent system S(n+1), comprising organic compound M1 comprising ionizable groups G mainly or totally in the neutral form Gn and evaporating the solvent system S(n+1), to form a dry (n+1)th layer mainly or totally to the neutral form Gn and thereafter either
- b3.1 depositing a (n+2)th layer out of a liquid composition C(n+2) comprising a solvent system S(n+2) comprising organic compound Mi comprising groups G mainly or totally in the ionized form Gi followed by converting the groups Gi in the dry nth and the dry (n+2)th layer mainly or totally to the neutral form, or
- b3.2 directly converting the groups Gi in the nth layer mainly or totally to the neutral form Gn
- wherein the solubility of organic compound Mi comprising groups G mainly or totally in ionized form Gi in solvent system Sn+1 and Sn+2, different or same, is at least three times as high as the solubility of organic compounds Mi comprising groups G mainly or totally in neutral form Gn in said solvent system Sn+1 and Sn+2, and
- wherein the solubility of organic compounds Mi comprising groups G mainly or totally in neutral form Gn in solvent system S(n+1), is at least three times as high as the solubility of organic compound Mi comprising groups G mainly or totally in ionized form Gi in said solvent system S(n+1)′,
- the solubility in all cases determined at 23° C. and atmospheric pressure,
- wherein the total content of ionizable groups G of compound gin neutral form is at least 90% and less than 99.9%, based on the total amount of ionizable groups G present in the multilayer device, and
- wherein organic compound Mi comprises a conjugated or non-conjugated polymer having a number average molecular weight of at least 5000 g/mol, and
- wherein the ionizable groups G, which comprise at least one nitrogen atom capable of being reversibly protonated, of the organic compound Mi are part of the conjugated or non-conjugated polymer main chain.
An organic electronic device
- which is prepared by a process comprising a process for the manufacture of a homojunction multilayer structure suitable for forming part of the organic electronic device having a cathode and an anode, comprising the steps of
- a. depositing a nth layer Ln of the multilayer structure onto a substrate out of a liquid composition Cn comprising a solvent system Sn comprising at least one solvent and at least one organic compound Mi which comprises ionizable groups G which comprise at least one nitrogen atom capable of being reversibly protonated, mainly or totally in neutral (Gn) or mainly or totally in ionized (Gi) form, wherein the substrate is a previously deposited layer Ln−1 of the multilayer structure or is an element suitable for forming the cathode or the anode of the organic electronic device, and thereafter either
- b1.1 evaporating the solvent system Sn to form the dry nth layer and, if the organic compound Mi comprises the group G mainly or totally in its ionized form Gi, converting partly or completely the groups Gi to the neutral form Gn, and
- b1.2 thereafter depositing a (n+1)th layer Ln+1 of the multilayer structure onto the first layer Ln out of a liquid composition Cn+1 comprising a solvent system Sn+1, and organic compound Mi comprising the ionizable group G mainly or totally in ionized form Gi and thereafter
- b1.3. evaporating the solvent system Sn+1 and converting the groups Gi to form the dry (n+1)th layer mainly or totally to the neutral form Gn or,
- b2.1. evaporating the solvent system Sn to form the dry nth layer Ln comprising groups G mainly or totally in ionized form Gi and thereafter
- b2.2. depositing the (n+1)th layer Ln+1 of the multilayer structure onto the dry nth layer Ln out of a liquid composition C(n+1), comprising a solvent system S(n+1), comprising organic compound Mi comprising ionizable groups G mainly or totally in the neutral form Gn and evaporating the solvent system S(n+1), to form a dry (n+1)th layer mainly or totally to the neutral form Gn and thereafter either
- b3.1 depositing a (n+2)th layer out of a liquid composition C(n+2) comprising a solvent system S(n+2) comprising organic compound Mi comprising groups G mainly or totally in the ionized form Gi followed by converting the groups Gi in the dry nth and the dry (n+2)th layer mainly or totally to the neutral form, or
- b3.2 directly converting the groups Gi in the nth layer mainly or totally to the neutral form Gn
- wherein the solubility of organic compound Mi comprising groups G mainly or totally in ionized form Gi in solvent system Sn+1 and Sn+2, different or same, is at least three times as high as the solubility of organic compounds Mi comprising groups G mainly or totally in neutral form Gn in said solvent system Sn+1 and Sn+2, and
- wherein the solubility of organic compounds Mi comprising groups G mainly or totally in neutral form Gn in solvent system S(n+1), is at least three times as high as the solubility of organic compound Mi comprising groups G mainly or totally in ionized form Gi in said solvent system S(n+1),
- the solubility in all cases determined at 23° C. and atmospheric pressure,
- wherein the total content of ionizable groups G of compound gin neutral form is at least 90% and less than 99.9%, based on the total amount of ionizable groups G present in the multilayer device, and
- wherein organic compound Mi comprises a conjugated or non-conjugated polymer having a number average molecular weight of at least 5000 g/mol, and
- wherein the ionizable groups G, which comprise at least one nitrogen atom capable of being reversibly protonated, of the organic compound Mi are part of the conjugated or non-conjugated polymer main chain.
Dependencies are inferred from the claim text.