Foil laminate intermediate and method of manufacturing

A method of making a conductive metal foil laminate, comprising the steps of:

• providing a paper substrate having first and second sides;
• applying a permanent pressure sensitive adhesive pattern to the first side of the substrate;
• providing a metal foil having first and second sides such that the second side of the foil is in contact with the adhesive;
• cutting a first pattern using a first laser cutter in the metal foil coincident with the adhesive pattern to create a first conductive foil pattern and a matrix, where the cutting by the first cutter includes performing a partial die cut using a laser cutter such that the first pattern in the metal foil is created;
• cutting a second pattern in the metal foil with a second cutter to create a second conductive foil pattern with fiducials to provide for alignment of an integrated circuit, the second conductive foil patterns is coincident with the first pattern and an opening is created in the second pattern in which no metal foil exists in the opening and the adhesive pattern beneath cut areas of the metal foil is ablated;
• removing the matrix from the first conductive foil pattern;
• collecting the substrate with first and second metal foil patterns by winding onto a roll;
• and
• feeding the substrate into a third cutter to make modifications to the first or second conductive foil pattern.