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US 10,767,369 B2Granted
Reinforced concrete building structures and methods for making same
AssigneeEnviroBuilt Holdings, LLC
InventorsMartin Ekster, Matthew D Rader
Life of this patent
Estimating the term…
Abstract
Reinforced concrete structures and assemblies, building systems, and methods of fabrication.
Claims49
An insulated reinforced concrete wall panel, comprising:
- an outer skin coating comprised of at least one of an acrylic resin, ceramic, and titanium;
- a concrete panel;
- a mesh mat;
- at least two fusion bars extending parallel to one another and in a longitudinal direction parallel to the outer skin and interior skin, each comprising a tilt up connection and a steel member at least 20″ in length, wherein each fusion bar is disposed within the insulated reinforced concrete wall panel at about 2′ on center intervals;
- a rebar rod;
- one or more wall panel weld plates;
- a foam panel;
- and
- an interior skin.
6 more elements
An insulated reinforced concrete wall panel, comprising:
- an outer skin coating comprised of at least one of an acrylic resin, ceramic, and titanium;
- a concrete panel;
- a mesh mat;
- a plurality of alternating rebar rods and fusion bars extending parallel to one another and in a longitudinal direction parallel to the outer skin and interior skin, and positioned within the wall panel at about 2′ on center intervals, wherein each fusion bar further comprises a tilt up connection and a steel member at least 20″ in length;
- one or more wall panel weld plates;
- a foam panel;
- and
- an interior skin.
5 more elements
An insulated reinforced concrete wall panel assembly, comprising:
- a plurality of insulated reinforced concrete wall panels, each comprising an outer skin coating comprised of at least one of an acrylic resin, ceramic, and titanium, a concrete panel, a mesh mat, at least two fusion bars extending parallel to one another and in a longitudinal direction parallel to the outer skin and interior skin, each comprising a tilt up connection and a steel member at least 20″ in length, wherein each fusion bar is disposed within the insulated reinforced concrete wall panel at about 2′ on center intervals, a rebar rod, one or more wall panel weld plates, a foam panel, an interior skin and interconnections for mating each insulated reinforced concrete wall panel to one another.
A method of fabricating an insulated reinforced concrete wall panel, comprising the steps of:
- fabricating a plurality of footers;
- fabricating a form in the shape of a wall of desired dimensions on a flat surface;
- fabricating one or more insulated foam panels comprising a plurality of groove spaces in which fusion bars may be disposed;
- arranging the one or more foam panels inside the form;
- assembling, on top of the one or more foam panels, at least two fusion bars extending parallel to one another and in a longitudinal direction parallel to the outer skin and interior skin, each comprising a tilt up connection and a steel member at least 20″ in length, wherein each fusion bar is disposed at about 2 on center intervals;
- arranging a mesh mat;
- aligning weld plates to connect the wall panel to the footer;
- pumping concrete into the form until it fills the form to substantially the top of the form;
- curing the concrete;
- removing the forms, elevating the cured panel, and positioning a desired location;
- welding the cured panel to the plurality of footers;
- applying an interior skin comprising at least one of cement, fiberboard and sheetrock;
- and
- applying an outer skin comprised of at least one of an acrylic resin, ceramic, and titanium.
11 more elements
Dependencies are inferred from the claim text.