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US 10,501,863 B2Granted
Forming method and formed article
AssigneeSeiko Epson Corporation
InventorToshihiro Otake
Life of this patent
Estimating the term…
Abstract
A forming method includes: forming a formed article including a first part and a second part using a first metal for the first part and a second metal for the second part; and removing the second part from the formed article by immersing the formed article in an electrolyte solution and causing a current to flow in the second part.
Claims6
A method for forming an article, the method comprising:
- forming a first part of the article to include a substrate portion and an eaves portion by depositing a plurality of layers in a stacked arrangement, the first part comprising a first metal;
- forming a second part of the article by depositing a plurality of layers in a stacked arrangement such that the second part supports the eaves portion, the second part comprising a second metal, wherein the eaves portion overhangs the second part such that the second part supports the eaves portion after the first part and the second part are formed;
- sintering the first metal and the second metal;
- and
- removing the second part from the article by immersing the article in an electrolyte solution and causing a current to flow in the second part, wherein the removal of the second part causes the eaves portion to overhang a space where the second part was located prior to the removal of the second part, the space being open,
- wherein when a long side of an upper surface of the first part is set to an X direction in the Cartesian coordinate system, a short side of the first part is set to a Y direction in the Cartesian coordinate system that crosses the X direction, and a thickness direction of the first part that crosses the X and Y directions is set to a Z direction in the Cartesian coordinate system, the eaves portion extends from the substrate portion in the X direction and the space is defined as being in the Z direction beneath the eaves portion such that a step in the Z direction is formed at a transition between the substrate portion and the eaves portion.
3 more elements
Dependencies are inferred from the claim text.