Process for the intense conversion of residues, maximizing the gas oil yield
AssigneeAxens
InventorsFrederic Morel, Jacinthe Frecon
Life of this patent
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Abstract
The invention concerns a process for the intense conversion of a heavy hydrocarbon feed, comprising the following steps: a) a first step for ebullated bed hydroconversion; b) a step for separating at least a portion of the hydroconverted liquid effluent obtained from step a); c) a step for hydrocracking at least a portion of the vacuum gas oil fraction obtained from step b); d) a step for fractionating at least a portion of the effluent obtained from step c); e) a step for recycling at least a portion of the unconverted vacuum gas oil fraction obtained from step d) to said first hydroconversion step a).
Claims8
A process for the intense conversion of a heavy hydrocarbon feed, comprising the following steps:
- a) a first step for ebullated bed hydroconversion of the feed in the presence of hydrogen, comprising at least one three-phase reactor containing at least one ebullated bed hydroconversion catalyst;
- b) a step for separating at least a portion of a hydroconverted liquid effluent obtained from step a) into a fraction comprising a gasoline cut and a gas oil cut, a vacuum gas oil fraction and an unconverted residual fraction;
- c) a step for hydrocracking at least a portion of the vacuum gas oil fraction obtained from step b) in a reactor comprising at least one fixed bed hydrocracking catalyst;
- d) a step for fractionating at least a portion of an effluent obtained from step c) into a gasoline fraction, a gas oil fraction and an unconverted vacuum gas oil fraction;
- e) a step for recycling at least a portion of the unconverted vacuum gas oil fraction obtained from step d) to said first hydroconversion step a)
- wherein at least a portion of the unconverted residual fraction obtained from step b) is sent to a deasphalting section where it is treated in an extraction step using a solvent under conditions for obtaining a deasphalted hydrocarbon cut and pitch;
- wherein said deasphalted hydrocarbon cut is sent to a second hydroconversion step in the presence of hydrogen and at least one ebullated bed hydroconversion catalyst,
- wherein the effluent obtained from the second hydroconversion step undergoes a separation step f) in order to produce at least one fraction comprising a gasoline cut and a gas oil cut, a vacuum gas oil fraction and a unconverted residual fraction, and
- wherein the vacuum gas oil fraction obtained from the separation step f) is sent to the hydrocracking step c) as a mixture with the vacuum gas oil fraction obtained from step b) and optionally with a straight run vacuum gas oil fraction.
Dependencies are inferred from the claim text.