Active ester curing agent compound for thermosetting resins, flame retardant composition comprising same, and articles made therefrom
AssigneeICL-IP America Inc.
InventorsAndrew Piotrowski, Joseph Zilberman, Sergei V. Levchik, Meng Zhang, Eran Gluz, Kali Ananth Suryadevara
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Abstract
There is provided herein a flame retardant and curing agent compound for curing thermosetting resins, e.g., epoxy resins, a composition comprising a thermosetting resin, e.g., an epoxy resin and the curing agent, an article comprising the curing agent, and a method of making the curing agent.
Claims24
An epoxy resin composition comprising a thermosetting resin and a phosphorus-containing aromatic polyester of formula (I) which is concurrently a flame retardant and an active ester curing agent
- where X is a bivalent aromatic hydrocarbon group containing from 6 to about 12 carbon atoms, and optionally substituted with an alkyl group or alkoxyl group, containing up to about 6 carbon atoms, or
- X is a bivalent linear or branched alkylene group of from 1 to 8 carbon atoms, or a bivalent linear or branched alkenylene group of from 2 to about 8 carbon atoms,
- Y is
- where Z is selected from the group consisting of a covalent bond, —SO2—, —C(CH3)2—, —CH(CH3)—, and —CH2—;
- a=0-2;
- b=0-2, and a and b are not both zero, and
- wherein the wavy lines of each structure of Y indicate the bonds to the O atoms which Y bridges in the general formula (I);
- R1 is, an alkyl group of from 1 to about 4 carbon atoms, phenyl, naphthyl,
- where R2 is —C(═O)R3 and where R3 is selected from an alkyl group of from 1 to 4 carbon atoms, a phenyl group, and a napthyl group
- and n is ≥1, and wherein the phosphorus-containing aromatic polyester of formula (I) is such that when it is reacted with the thermosetting resin, produces a product which does not contain any secondary hydroxyl groups.
An epoxy resin composition consisting of a thermosetting resin and a phosphorus-containing aromatic polyester of formula (I) which is concurrently a flame retardant and an active ester curing agent
- where X is a bivalent aromatic hydrocarbon group containing from 6 to about 12 carbon atoms, and optionally substituted with an alkyl group or alkoxyl group, containing up to about 6 carbon atoms, or
- X is a bivalent linear or branched alkylene group of from 1 to 8 carbon atoms, or a bivalent linear or branched alkenylene group of from 2 to about 8 carbon atoms,
- Y is
- where Z is selected from the group consisting of a covalent bond, —SO2—, —C(CH3)2—, —CH(CH3)—, and CH2—;
- a=0-2;
- b=0-2, and a and b are not both zero, and wherein the wavy lines of each structure of Y indicate the bonds to the O atoms which Y bridges in the general formula (I);
- R1 is an alkyl group of from 1 to about 4 carbon atoms, phenyl, naphthyl,
- where R2 is —C(═O)R3 and where R3 is selected from an alkyl group of from 1 to 4 carbon atoms, a phenyl group, and a napthyl group, and n is ≥1.
Dependencies are inferred from the claim text.