Curved plate production by additive layer manufacture
AssigneeROLLS-ROYCE plc
InventorMatthew Tan
Life of this patent
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Abstract
A method of producing a curved plate by additive layer manufacture is provided. The method includes building up the plate layer-by-layer such that a first layer forms a bottom edge of the plate and the plate is additively extended upwards therefrom by subsequent layers such that a last layer forms an opposing top edge of the plate. In this way, spaced, first and second lateral edges of the plate each grow layer-by-layer to extend between respective ends of the bottom and top edges. The plate thus built up arches over from the bottom edge to adopt a curved shape on cross-sections through the plate normal to the bottom edge.
Claims7
A method of producing a curved plate by additive layer manufacture, the method including:
- building up the plate layer-by-layer such that a first layer forms a bottom edge of the plate and the plate is additively extended upwards therefrom by subsequent layers such that a last layer forms an opposing top edge of the plate, wherein spaced, first and second lateral edges of the plate each grow layer-by-layer to extend between respective ends of the bottom and top edges, and the plate thus built up arches over from the bottom edge to adopt a curved shape on cross-sections through the plate normal to the bottom edge;
- simultaneously building up layer-by-layer with the plate first and second sacrificial plate additions along respectively the first and second lateral edges, each sacrificial plate addition continuing the geometry of the plate beyond its lateral edge such that the additions also arch over from the bottom edge to adopt a curved shape on cross-sections through the additions normal to the bottom edge;
- and
- removing the sacrificial plate additions.
Dependencies are inferred from the claim text.