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US 10,309,018 B2Granted
Composite article having layer with co-continuous material regions
AssigneeUnited Technologies Corporation
InventorsWayde R. Schmidt, Paul Sheedy
Life of this patent
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Abstract
A composite article includes a substrate, at least one protective layer on the substrate, and an intermediate layer between the protective layer and the substrate. The intermediate layer includes a first material that occupies a first continuous region and a second material that occupies a second continuous region next to the first continuous region. The first continuous region and the second continuous region are each in contact with the substrate and the protective layer.
Claims9
A composite article comprising:
- a substrate formed of a metal alloy or ceramic material;
- a protective layer on the substrate, the protective layer formed of a ceramic oxide;
- and
- an intermediate layer between, and in contact with each of, the protective layer and the substrate,
- the intermediate layer including a co-continuous microstructure first, second, and third materials of different compositions that occupy, respectively, first, second, and third distinct continuous regions in the co-continuous microstructure, the first, second, and third distinct district continuous regions being continuous with respect to extending continuously from the substrate to the protective layer,
- the second distinct continuous region is contiguous with each of the first distinct continuous region and the third distinct continuous region in the co-continuous microstructure and the first distinct continuous region is contiguous with the third distinct continuous region in the co-continuous microstructure,
- the first, second, and third distinct continuous regions are each individually amorphous in shape,
- and the first material and the substrate have equivalent compositions, the second material and the protective layer have equivalent ceramic oxide compositions, and the third material has a ceramic or metallic composition of different composition than the protective layer and the substrate.
5 more elements
Dependencies are inferred from the claim text.