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US 10,308,776 B2Granted
Polyethylene films and method of making same
AssigneeExxonMobil Chemical Patents Inc.
InventorsDavid Michael Fiscus, Danny Van Hoyweghen
Life of this patent
Estimating the term…
Abstract
The present invention is directed to polyethylene films having improved properties. Particularly, relatively thick films having improved tear properties and methods of improving tear, and multilayer films having improved dart impact strength and methods of improving the Dart impact strength.
Claims20
A method of improving the MD Elmendorf Tear strength of a co-extruded, blown multilayer film, the method comprising:
- a) providing a first layer comprising:
- i) 5.0 wt % to 35.0 wt % of a first polyethylene having a g′vis of ≤0.97, 0.05 long-chain branches per 1,000 carbon atoms to 0.5 long-chain branches per 1,000 carbon atoms, a density of 0.920 to 0.935 g/cm3, and a melt index of 0.1 g/10 min to 0.5 g/10 min;
- and
- ii) 95.0 wt % to 65.0 wt % of a second polyethylene having a hafnium :
- zirconium (ppm/ppm) ratio of ≥1.0, a CDBI of <50%, and a g′vis of ≥0.98, wherein the wt % values are based on the total weight of the first layer, wherein:
- the density of the first polyethylene is greater than a density of the second polyethylene,
- the melt index of the first polyethylene is less than a melt index of the second polyethylene, or
- the density of the first polyethylene is greater than a density of the second polyethylene and the melt index of the first polyethylene is less than a melt index of the second polyethylene;
- b) providing a second layer in surface contact with a first surface of the first layer, the second layer comprising:
- i) 80.0 wt % to 100.0 wt % of a third polyethylene, wherein the third polyethylene has a hafnium:zirconium (ppm/ppm) ratio of greater than 1.0, a CDBI of <50%, and a g′vis of ≥0.98;
- and
- ii) 0.0 wt % to 20.0 wt % of a fourth polyethylene, wherein the wt % values are based on the total weight of the second layer;
- c) providing a third layer in surface contact with a second surface of the first layer, the third layer comprising:
- i) 80.0 wt % to 100.0 wt % of a fifth polyethylene, wherein the fifth polyethylene has a hafnium :
- zirconium (ppm/ppm) ratio of greater than 1.0, a CDBI of <50%, and a g′vis of ≥0.98;
- and
- ii) 0.0 wt % to 20.0 wt % of a sixth polyethylene, wherein the wt % values are based on the total weight of the third layer;
- wherein each of the third polyethylene, the fourth polyethylene, the fifth polyethylene, and the sixth polyethylene may be the same or different.
15 more elements
A method for making a film having a thickness of about 20.0 μm to about 100.0 μm, the method comprising:
- a) providing a Layer A comprising:
- i) about 5.0 wt % to about 35.0 wt % of a first polyethylene having a g′vis of ≤0.97, 0.05 long-chain branches per 1,000 carbon atoms to 0.5 long-chain branches per 1,000 carbon atoms, a density of 0.920 g/cm3 to 0.935 g/cm3, and a melt index of 0.1 g/10 min to 0.5 g/10 min;
- and
- ii) 95.0 wt % to 65.0 wt % of a second polyethylene comprising ≥50.0 wt % of polymer units derived from ethylene and ≤50.0 wt % of polymer units derived from a C3 to C20 comonomer, based on the weight of the second polyethylene, wherein the second polyethylene has a CDBI of ≥60%, and a g′vis of ≥0.98;
- wherein the wt % values are based on the total weight of Layer A, and wherein:
- the density of the first polyethylene is greater than a density of the second polyethylene,
- the melt index of the first polyethylene is less than a melt index of the second polyethylene, or
- the density of the first polyethylene is greater than a density of the second polyethylene and the melt index of the first polyethylene is less than a melt index of the second polyethylene,
- b) providing a Layer B in surface contact with a first surface of Layer A, the Layer B comprising:
- i) 80.0 wt % to 100.0 wt % of a third polyethylene, wherein the third polyethylene comprises ≥50.0 wt % of polymer units derived from ethylene and ≤50.0 wt % of polymer units derived from a C3 to C20 comonomer, based on the weight of the third polyethylene, wherein the third polyethylene has a CDBI of ≥60%, a density of 0.910 g/cm3 to 0.950 g/cm3, and a g′vis of >0.98;
- and
- ii) 0.0 wt % to 20.0 wt % of a fourth polyethylene, wherein the wt % values are based on the total weight of the Layer B;
- and
- c) providing a Layer C in surface contact with a second surface of Layer A, the Layer C comprising:
- i) 80.0 wt % to 100.0 wt % of a fifth polyethylene, wherein the fifth polyethylene comprises ≥50.0 wt % of polymer units derived from ethylene and ≤50.0 wt % polymer units derived from a C3 to C20 comonomer, based on the weight of the fifth polyethylene, and wherein the fifth polyethylene has a CDBI of ≥60%, a density of 0.910 g/cm3 to 0.950 g/cm3 and a g′vis of >0.98;
- and
- 0.0 wt % to 20.0 wt % of a sixth polyethylene, wherein the wt % values are based on the total weight of the Layer C;
- wherein each of the third polyethylene, the fourth polyethylene, the fifth polyethylene, and the sixth polyethylene may be the same or different.
15 more elements
Dependencies are inferred from the claim text.