Additives for fuels and oils comprising functionalised diblock copolymers
AssigneeInfineum International Limited
InventorsGiles W. Theaker, Kenneth Lewtas, Peter M. Wright, Benjamin D. Hornby, Christopher J. Kay, Peter Scott
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Abstract
Concentrates containing specific functionalised diblock copolymers serve as effective additives for improving the cold flow behaviour of fuels and oils, the copolymers being derived from a terminally-unsaturated intermediate polymer obtained via a metallocene process involving hydrogen.
Claims19
An additive concentrate comprising a functionalised diblock copolymer in admixture with an organic liquid miscible with fuel or oil, the copolymer comprising two polymeric blocks wherein:
- (i) the first block consists of a chain of ethylenic structural units, optionally interrupted by one or more structural units derived from 1-alkene co-monomers higher than ethylene, and
- (ii) the second block comprises a chain of structural units derived from one or more α,β-unsaturated monomers selected from styrene, substituted styrene, acrylate, methacrylate, diene compounds, vinyl esters, fumarate esters and maleic anhydride and derivatives thereof,
- and wherein said first and second blocks are terminally joined such that the copolymer has the following structure:
- wherein each R group independently represents an alkyl or aryl group, and wherein the aromatic ring substituent joined to the second block is positioned meta or para to the aromatic ring substituent joined to the first block.
A functionalised diblock copolymer comprising two polymeric blocks wherein:
- (i) the first block consists of a chain of ethylenic structural units, optionally interrupted by one or more structural units derived from 1-alkene co-monomers higher than ethylene, and
- (ii) the second block comprises a chain of structural units derived from one or more α,β-unsaturated monomers selected from styrene, substituted styrene, acrylate, methacrylate, diene compounds, vinyl esters, fumarate esters and maleic anhydride and derivatives thereof,
- and wherein said first and second blocks are terminally joined such that the copolymer has the following structure:
- wherein each R group independently represents an alkyl or aryl group, and wherein the aromatic ring substituent joined to the second block is positioned meta or para to the aromatic ring substituent joined to the first block.
A process for manufacture of a functionalised diblock copolymer comprising two polymeric blocks wherein:
- (i) the first block consists of a chain of ethylenic structural units, optionally interrupted by one or more structural units derived from 1-alkene co-monomers higher than ethylene, and
- (ii) the second block comprises a chain of structural units derived from one or more α,β-unsaturated monomers selected from styrene, substituted styrene, acrylate, methacrylate, diene compounds, vinyl esters, fumarate esters and maleic anhydride and derivatives thereof,
- and wherein said first and second blocks of the copolymer are terminally joined such that the copolymer has the following structure:
- wherein each R group independently represents an alkyl or aryl group, and wherein the aromatic ring substituent joined to the second block is positioned meta or para to the aromatic ring substituent joined to the first block;
- the process comprising the following steps:
- a) in a first step, polymerising ethylene, and optionally one or more 1-alkene co-monomers higher than ethylene, in the presence of a metallocene catalyst system to form a first polymer block, being a chain consisting of ethylenic structural units optionally bearing pendent alkyl groups originating from 1-alkene comonomer(s), the reaction being carried out in the presence of a compound of the formula (I):
- in a reaction vessel pressurised with hydrogen gas, wherein, in the course of the reaction, the compound (I) is terminally incorporated onto the first polymer block resulting in the formation of a terminally unsaturated intermediate of the formula (II):
- b) in a second step, recovering the intermediate (II) from the reaction mixture of the first step;
- and
- c) in a third step, reacting the intermediate (II) at its terminal double bond in a subsequent free-radical polymerisation reaction to form a second polymer block, so yielding a diblock polymer of the structure defined above.
Dependencies are inferred from the claim text.