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US 10,119,704 B2Granted
Burner system including a non-planar perforated flame holder
AssigneeClearsign Combustion Corporation
InventorsJoseph Colannino, Douglas W. Karkow, James K. Dansie, Christopher A. Wiklof
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Abstract
A combustion system such as a furnace or boiler includes a non-planar perforated flame holder configured to hold a combustion reaction.
Claims56
A non-planar perforated flame holder, comprising:
- an input face configured to receive a fuel-air mixture;
- an output face configured to emit products of a combustion reaction of the fuel-air mixture;
- and
- a non-planar flame holder body having a plurality of perforations extending from the input face to the output face and collectively configured to promote the combustion reaction of the fuel-air mixture within the perforations;
- wherein when the non-planar perforated flame holder is operably positioned a distance from a fuel nozzle, a central area of the non-planar flame holder body is configured to be further displaced from the fuel nozzle than a perimeter area of the non-planar flame holder body to equalize tensile load through the non-planar flame holder body.
2 more elements
A combustion system, comprising:
- a fuel and oxidant source configured to output a fuel and oxidant mixture;
- and
- a non-planar perforated flame holder positioned downstream from the fuel and oxidant source to receive the fuel and oxidant mixture and configured to hold a combustion reaction supported by the fuel and oxidant mixture, the non-planar perforated flame holder, including:
- a non-planar input face configured to receive the fuel and oxidant mixture;
- an output face configured to output products of a combustion reaction of the fuel and oxidant mixture;
- and
- a perforated flame holder body defining a plurality of perforations extending from the input face to the output face, the perforations being collectively configured to hold the combustion reaction;
- wherein when the non-planar perforated flame holder is operably positioned a distance from the fuel and oxidant source, a central area of the perforated flame holder body is configured to be further displaced from the fuel and oxidant source than a perimeter area of the perforated flame holder body to reduce variation of a flow rate of the fuel and oxidant mixture across the input face.
5 more elements
A method of operating a combustion system, comprising:
- outputting fuel from a nozzle to generate a fuel-air mixture;
- receiving the fuel-air mixture with a non-planar perforated flame holder,
- wherein the non-planar perforated flame holder includes a plurality of perforations that extend from an input face to an output face of the non-planar perforated flame holder;
- and
- sustaining a combustion reaction of the fuel-air mixture substantially within the plurality of perforations;
- wherein sustaining the combustion reaction further includes:
- maintaining an operating temperature of the non-planar perforated flame holder by recycling thermal radiation in between at least some of the plurality of perforations of the input face, wherein the non-planar perforated flame holder recycles the thermal radiation with a concavely shaped input face that provides non-zero view factors between the plurality of perforations at the input face.
4 more elements
A method of operating a combustion system, comprising:
- outputting fuel from a nozzle to generate a fuel-air mixture;
- receiving the fuel-air mixture with a non-planar perforated flame holder,
- wherein the non-planar perforated flame holder includes a plurality of perforations that extend from an input face to an output face of the non-planar perforated flame holder;
- and
- sustaining a combustion reaction of the fuel-air mixture substantially within the plurality of perforations;
- wherein sustaining the combustion reaction includes:
- maintaining an operating temperature of the non-planar perforated flame holder by recycling thermal radiation in between at least some of the plurality of perforations at the output face, wherein the non-planar perforated flame holder recycles the thermal radiation with a concavely shaped output face that provides non-zero view factors between the plurality of perforations at the output face.
4 more elements
A method of operating a combustion system, comprising:
- outputting fuel from a nozzle to generate a fuel-air mixture;
- receiving the fuel-air mixture with a non-planar perforated flame holder,
- wherein the non-planar perforated flame holder includes a plurality of perforations that extend from an input face to an output face of the non-planar perforated flame holder;
- and
- sustaining a combustion reaction of the fuel-air mixture substantially within the plurality of perforations;
- heating one or more fluid systems positioned proximate to the non-planar perforated flame holder by directing thermal radiation from least some of the plurality of perforations on the output face to the one or more fluid systems, wherein the non-planar perforated flame holder directs the thermal radiation with a convexly shaped output face that provides non-zero view factors between at least some of the plurality of perforations and the one or more fluid systems.
3 more elements
A method of operating a combustion system, comprising:
- outputting fuel from a nozzle to generate a fuel-air mixture;
- receiving the fuel-air mixture with a non-planar perforated flame holder,
- wherein the non-planar perforated flame holder includes a plurality of perforations that extend from an input face to an output face of the non-planar perforated flame holder;
- and
- sustaining a combustion reaction of the fuel-air mixture substantially within the plurality of perforations;
- equalizing a flow rate of the fuel-air mixture at the input face of the non-planar perforated flame holder by positioning a central portion of the non-planar perforated flame holder at a greater distance away from the nozzle than a peripheral portion of the non-planar perforated flame holder with the input face having an arcuate shape.
3 more elements
Dependencies are inferred from the claim text.