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US 10,118,370 B2Granted
Article and manufacturing method of article
AssigneeLotte Advanced Materials Co., Ltd.
InventorsYoung-Sin Kim, Kang-Yeol Park, Young-Chul Kwon
Life of this patent
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Abstract
An article includes a thermoplastic resin, a metal-resin composite particle, and a pore and a method of manufacturing the article. The metal-resin composite particle includes a metal deposition layer, a first coating layer positioned on one side of the metal deposition layer, and a second coating layer positioned on the other side of the metal deposition layer, and the first and second layers include a thermosetting resin respectively.
Claims17
An article having a surface comprising:
- a thermoplastic resin, metal-resin composite particles, and pores,
- wherein the metal-resin composite particles comprise a metal deposition layer, a first coating layer positioned on one side of the metal deposition layer, and a second coating layer positioned on the other side of the metal deposition layer, and
- the first coating layer and second coating layer include a thermosetting resin respectively, wherein the thermosetting resin comprises a silicone resin and wherein at least one of the first coating layer and the second coating layer further includes polyvinyl butyral (PVB),
- wherein the thermoplastic resin comprises a polyalkyl(meth)acrylate resin,
- wherein the metal-resin composite particles have a flat surface, and wherein the flat surface of the metal-resin composite particles has an angle of about 0° to about 30° with reference to the surface of the article, and
- wherein the metal-resin composite particles are included in an amount of about 0.1 to about 2.0 parts by weight based on about 100 parts by weight of the thermoplastic resin.
3 more elements
A method of manufacturing an article, comprising
- adding a resin composition including a thermoplastic resin and metal-resin composite particles to an injection apparatus cylinder followed by melting/kneading to prepared a first mixture,
- injecting a gas into the first mixture to prepare a second mixture, and
- injection-molding the second mixture to manufacture an article,
- wherein the metal-resin composite particles comprise a metal deposition layer, a first coating layer positioned on one side of the metal deposition layer, and a second coating layer positioned on the other side of the metal deposition layer,
- the first coating layer and second coating layer comprises a thermosetting resin respectively, and
- the article comprises pores,
- the metal-resin composite particles have a flat surface, and wherein the flat surface of the metal-resin composite particles has an angle of about 0° to about 30° with reference to the surface of the article,
- the first coating layer and second coating layer include a thermosetting resin respectively, wherein the thermosetting resin comprises a silicone resin and wherein at least one of the first coating layer and the second coating layer further includes polyvinyl butyral (PVB),
- the thermoplastic resin comprises a polyalkyl(meth)acrylate resin, and
- the metal-resin composite particles are included in an amount of about 0.1 to about 2.0 parts by weight based on about 100 parts by weight of the thermoplastic resin.
7 more elements
Dependencies are inferred from the claim text.