3-D printing method for producing tungsten-based shielding parts
AssigneeVulcan Gms
InventorsCharles H. Yanke, Robert R. Durkee, III, David W. Douglas
Life of this patent
Estimating the term…
Abstract
A method of manufacturing an electromagnetic shield for electromagnetic radiation shielding. The electromagnetic shield is formed via the additive fabrication of a compound comprised of at least 90 percent tungsten by weight or alternatively 40 to 60 percent tungsten by volume.
Claims16
A method of manufacturing an electromagnetic shielding element, comprising the steps of:
- receiving data defining one or more parameters of an electromagnetic shielding element;
- generating a digital model of the electromagnetic shielding element from the one or more parameters;
- defining an additive fabrication tool pathway for forming the electromagnetic shielding element according to the digital model;
- providing to an additive fabrication tool a molten compound consisting of a substantially pure volume of tungsten substantially evenly distributed throughout a polymeric matrix in a molten state, wherein the molten compound comprises at least 90 percent tungsten by weight and equal to or less than 60 percent tungsten by volume;
- dispensing from the additive fabrication tool, the molten compound into a predetermined location according to the tool pathway, wherein the predetermined location defines the shape of the electromagnetic shielding element;
- and
- cooling the molten compound to form a hardened compound comprising the volume of tungsten substantially evenly distributed throughout a single uninterrupted layer of the polymeric matrix in a hardened state to define the electromagnetic shielding element, wherein the electromagnetic shielding element has a density substantially equivalent to lead and exhibits an x-ray radiation attenuation property substantially equivalent to lead.
The method of 1, wherein the molten compound is dispensed from the additive fabrication tool in a thread having a diameter of between 0.30 and 0.60 millimeters.
A method of additively fabricating an electromagnetic shielding element comprising the steps of:
- providing data defining one or more parameters of an electromagnetic shielding element to a computer aided design program;
- generating as digital model of the electromagnetic shielding element from the one or more parameters;
- transmitting the digital model of the electromagnetic shielding element to a computer aided printing program;
- generating a three dimensional printing pathway for forming the electromagnetic shielding element according to the digital model;
- transmitting the three dimensional printing pathway to the three dimensional printing tool;
- providing to the three dimensional printing tool a quantity of a compound consisting of a substantially pure volume of tungsten substantially evenly distributed throughout a polymeric matrix, wherein the compound comprises at least 90 percent tungsten by weight and equal to or less than 60 percent tungsten by volume;
- dispensing from the three dimensional printing tool, the compound into a predetermined location according to the printing pathway, wherein the predetermined location defines the shape of the electromagnetic shielding element;
- and
- curing the compound to form a hardened compound comprising the volume of tungsten substantially evenly distributed throughout a single uninterrupted layer of the polymeric matrix in a hardened state to define the electromagnetic shielding element, wherein the electromagnetic shielding element has a density substantially equivalent to lead and exhibits and x-ray radiation attenuation property substantially equivalent to lead.
The method of 11, wherein the molten compound is dispensed from the three dimensional printing tool in a thread having a diameter of between 0.30 and 0.60 millimeters.
Dependencies are inferred from the claim text.