Flame retardant precursors, polymers prepared from such precursors, and flame resistant fabrics treated with such polymers
AssigneeMilliken & Company
InventorsWarren W. Gerhardt, Jason M. Spruell, Petr Valenta, Rajib Mondal, Daniel T. McBride, Keith A. Keller
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Abstract
A composition comprises at least one condensed phosphorus compound. The condensed phosphorus compound is produced by reacting together in a condensation reaction a nitrogen compound and a phosphonium compound. A phosphorus-containing polymer is produced by reacting in a condensation reaction a hydroxyalkylphosphonium compound to produce an intermediate polymer and then oxidizing phosphorus atoms in the intermediate polymer to yield a polymer comprising phosphine oxide groups.
Claims10
A composition comprising at least one condensed phosphorus compound, the condensed phosphorus compound being produced by reacting together in a condensation reaction
- (a) a nitrogen compound conforming to the structure of Formula (N)
- wherein RN1 is selected from the group consisting of an oxygen atom, a sulfur atom, and a N—H group, and RN2 and RN3 are independently selected from the group consisting of hydrogen, hydrocarbyl groups, substituted hydrocarbyl groups, acyl groups, and silyl groups;
- and
- (b) a phosphonium compound conforming to the structure of Formula (P)
- wherein the variable a is a positive integer;
- each R1 is selected from the group consisting of hydrogen, C1-C3 alkyl groups, C1-C3 haloalkyl groups, C2-C3 alkenyl groups, and C2-C3 haloalkenyl groups;
- X is an anion selected from the group consisting of halides, sulfate, hydrogen sulfate, phosphate, acetate, carbonate, bicarbonate, borate, and hydroxide;
- b is a negative integer representing the charge of the anion X;
- and a is equal to (−b);
- wherein the nitrogen compound and the phosphonium compound are reacted together in a ratio of 1 to 3 molar equivalents of nitrogen compound to 1 molar equivalent of phosphonium cations;
- and
- wherein about 30 mol. % or less of the condensed phosphorus compounds contained in the composition comprise moieties conforming to the structure of Formula (B)
Dependencies are inferred from the claim text.