Resonant high current density transformer with improved structure

Abstract

A resonant high current density transformer with an improved structure includes a secondary insulating bobbin, a primary insulating bobbin and a core assembly. The secondary insulating bobbin includes a base. Two posts extend from a first side of the base, and a raised plate extends from a second side of the base, the second side is opposite to the first side. The two posts and the raised plate form a receiving space for receiving an insulating sheath having a plurality of sleeves. A secondary winding is provided on each of the sleeve. The primary insulating bobbin having a tunnel is provided at one side of the secondary insulating bobbin. The surface of the primary insulating bobbin is provided with a primary winding and covered by an insulating cover. A core assembly includes a first core and a second core. A first primary core column and a second primary core column opposite to each other extend from a side of the first and second cores, respectively, and a plurality of first secondary core columns and a plurality of second secondary core columns extend from another side of the first and second cores, respectively. The first primary core column and the second primary core column are inserted into the tunnel of the primary insulating bobbin, while each of the first secondary core columns and each of the second secondary core columns are inserted into a corresponding one of the sleeves. As a result, the secondary windings are capable of withstanding large current. Their overall length covers the air gap of the core assembly, thus achieving magnetic shielding. Meanwhile, production and assembly processes are simplified.

Dependencies are inferred from the claim text.