US 9,957,052 B2Granted

Aircraft environmental control system that optimizes the proportion of outside air from engines, APU's, ground air sources and the recirculated cabin air to maintain occupant comfort and maximize fuel economy

AssigneeHoneywell International Inc.

InventorsRichard B. Fox, Bijan F. Hagh, Mike Koerner, Stephen Yates, Peter M. Michalakos, Russell W. Johnson

Life of this patent

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Abstract

An Environmental Control System includes sensors, an air purification subsystem, and a controller in communication with the sensors and air purification subsystem. The sensors detect contaminants in outside air supplied through engine and APU bleeds or other air sources including ground supplies and electric compressors, contaminants in recirculated air, particulates in outside air, carbon dioxide in recirculated air, temperature in an environment, and pressure in an environment. These sensed parameters are compared against thresholds. Based on the comparisons, changes to the outside air and/or recirculated air are made.

Claims18

Dependent claims

An environmental control system (ECS) having contaminants in supply air that flows into an environment, comprising:

an outside air contaminant sensor that senses contaminants in outside air that is a part of the contaminants in supply air, wherein the outside air is supplied by a source outside of the ECS, supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, wherein the outside air contaminant sensor is upstream of the environment;
a recirculated air contaminant sensor that senses contaminants in recirculated air that is another part of the contaminants in supply air, wherein the recirculated air is supplied by the environment, wherein the recirculated air contaminant sensor is downstream of the environment;
a pressure sensor that senses pressure of the supply air in the environment, wherein the pressure sensor is located in the environment;
a temperature sensor that senses temperature of the supply air in the environment, wherein the temperature sensor is located in the environment;
a carbon dioxide sensor that senses carbon dioxide in the recirculated air exiting the environment, wherein the carbon dioxide sensor is downstream of the environment;
and
a controller in communication with the outside air contaminant sensor, the recirculated air contaminant sensor, the pressure sensor, the temperature sensor, and the carbon dioxide sensor;
wherein, upon receipt of a threshold signal from one of the sensors, the controller controls an inflow of the outside air that mixes with the recirculated air by optionally changing the operation of a flow control valve, an air conditioning subsystem, a mix manifold, and a recirculation fan;
wherein the controller optionally controls the flow control valve, the air conditioning system, the mix manifold, and the recirculation fan by comparing a contamination signal to the threshold signal;
wherein the controller compares the contamination signal to data that includes concentration equivalent versus contaminant population percentiles, wherein the concentration equivalent is a concentration of a compound other than a contaminant that is sensed by the one or more sensors;
wherein the controller uses the concentration equivalent versus contaminant population percentiles to calculate sensory thresholds at contaminant population percentiles;
wherein the flow control valve receives outside air and is located upstream of the environment;
wherein the air conditioning subsystem is downstream of the flow control valve and upstream of the environment;
wherein the mix manifold is downstream of the air conditioning subsystem and upstream of the environment;
and
wherein the recirculation fan is downstream of the environment and upstream of the mix manifold.

13 more elements

A controller for an environmental control system (ECS) having a plurality of sensors and an air purification subsystem, wherein the controller:

communicates with the plurality of sensors and air purification subsystem;
receives at least one of a contaminant signal and an air characteristic signal;
wherein the contaminant signal is at least one of:
an outside air contaminant signal;
a recirculated air contaminant signal;
a carbon monoxide signal;
a carbon dioxide signal;
an ultrafine particle sensor signal, and
an ozone signal;
wherein the air characteristic signal is at least one of:
a temperature signal;
and
a pressure signal;
upon receipt of at least one of the contaminant signal and the air characteristic signal:
compares at least one of:
the contaminant signal to a constructed database of contaminant concentration equivalents versus contaminant population percentiles, wherein contaminant concentration equivalents are concentrations of a compound other than the contaminant, wherein the contaminant concentration equivalents versus contaminant population percentiles enables calculation of predicted contaminant sensory thresholds at contaminant population percentiles;
the air characteristic signal to a constructed database of total mass of contaminants versus contaminant population percentiles wherein the total mass of contaminants versus contaminant population percentiles enables calculation of predicted mass sensory thresholds at contaminant population percentiles;
upon the comparison, and based upon whether the contaminant signal exceeds one of the predicted contaminant sensory thresholds or whether the air characteristic signal exceeds one of the predicted mass sensory thresholds, commands the air purification subsystem to alter a condition of contaminated air in the ECS.

15 more elements

A method for controlling an occupant comfort level in an environment, comprising:

sensing outside air contaminants in outside air entering the environment supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors;
comparing the sensed outside air contaminants against an outside air contaminant threshold;
wherein the outside air contaminant threshold is calculated according to contaminant concentration equivalents versus contaminant population percentiles;
wherein the outside air contaminant threshold is a predicted threshold at contaminant population percentiles;
sensing recirculated air contaminants in recirculated air entering the environment;
comparing the sensed recirculated air contaminants against a recirculated air contaminant threshold;
sensing carbon dioxide in recirculated air exiting the environment;
comparing the sensed carbon dioxide against a carbon dioxide threshold;
sensing temperature of mixed air in the environment, wherein the mixed air includes the outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, and the recirculated air;
comparing the sensed temperature against a temperature threshold;
sensing pressure of the mixed air in the environment;
comparing the sensed pressure against a pressure threshold;
commanding one of:
a change in an amount of outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, entering the environment;
a change in an amount of recirculated air entering the environment;
and
a change in temperature of mixed air entering the environment;
wherein changing the amount of outside air, changing the amount of recirculated air, and changing the temperature of mixed air includes:
setting a flow control valve to a maximum level if at least one condition exists of:
the sensed pressure is below the pressure threshold, the sensed temperature is above the temperature threshold, and the sensed carbon dioxide is above the carbon dioxide threshold;
and
adjusting a recirculation flow from a recirculation fan inversely with outside air flow to maintain a constant ventilation flow.

19 more elements

Dependencies are inferred from the claim text.

Facts

Application: 14/606,315Filed 27 Jan 2015
Published: US 2016/0214723 A128 Jul 2016
Granted: 1 May 2018
Term ends: Not estimatedThe source records don’t support an estimate.

Classification8 codes

B64D 13/06
Arrangements or adaptations of air-treatment apparatus for aircraft crew or passengers, or freight space: the air being conditioned
B64D 2013/0603
The air being conditioned: environmental Control Systems
B64D 2013/0637
Environmental Control Systems: with CO2 removers
B64D 2013/0688
Environmental Control Systems: with means for recirculating cabin air